AURRTQ006
Diagnose and repair marine jet drive propulsion systems


Application

This unit describes the performance outcomes required to diagnose and repair faults in the jet drive propulsion systems of marine vessels. It involves preparing for the task, selecting the correct diagnostic procedure, carrying out the diagnosis and the repair, performing post-repair testing, and completing workplace processes and documentation.

It applies to those working in the marine service and repair industry.

No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.


Elements and Performance Criteria

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to diagnose and repair jet drive propulsion system

1.1 Job requirements are determined from workplace instructions

1.2 Diagnostic information is sourced and interpreted

1.3 Diagnostic options are analysed and those most appropriate to the circumstances are selected

1.4 Hazards associated with the work are identified and risks are managed

1.5 Diagnostic tools and equipment are selected and checked for serviceability

2. Diagnose propulsion system

2.1 Diagnostic tests are carried out according to workplace procedures and safety requirements

2.2 Faults are identified from diagnostic test results and causes of faults are determined

2.3 Diagnosis findings are reported according to workplace procedures, including initial recommendations for necessary repairs or adjustments

3. Dismantle propulsion system

3.1 Tools, equipment and materials are selected and checked

3.2 Propulsion system is dismantled as required according to workplace procedures, and safety and environmental requirements

3.3 Propulsion system is cleaned and components arranged for inspection according to workplace procedures, and safety and environmental requirements

3.4 Propulsion system components are measured and compared with manufacturer specifications

3.5 Final repair recommendations are made and reported according to workplace procedures

4. Repair and reassemble propulsion system

4.1 Repair information is sourced and interpreted

4.2 Repair options are analysed and those most appropriate to the circumstances are selected

4.3 Repairs and component replacements and adjustments are carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems

4.4 Propulsion system is reassembled according to manufacturer specifications, workplace procedures and safety requirements

4.5 Post-repair testing is carried out according to workplace procedures to confirm fault rectification, and any further problems detected as having been introduced during the repair process are rectified

5. Complete work processes

5.1 Final inspection is made to ensure work is to workplace expectations and vessel is presented ready for use or stored according to workplace procedures

5.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

5.3 Tools and equipment are checked and stored according to workplace procedures

5.4 Workplace documentation is processed according to workplace procedures

Evidence of Performance

Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

diagnose and repair a fault in the following two jet drive propulsion systems in different marine vessels:

centrifugal

axial flow.


Evidence of Knowledge

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to diagnosing and repairing jet drive propulsion systems, including procedures for lifting and supporting jet drive propulsion systems

environmental requirements, including procedures for trapping, storing and disposing of fluids released from jet drive propulsion systems

operating principles of jet drive propulsion systems and associated components, including:

producing thrust using water pressure

changing vessel direction

application, purpose and operation of jet drive propulsion systems and components, including:

types of jet pumps, including:

centrifugal

axial flow

methods of reversing thrust, including:

cable-operated buckets

hydraulically-operated buckets

electrically-operated buckets

gearboxes

diagnostic testing procedures for jet drive propulsion systems, including:

housing to impeller clearance and wear

bearing wear

seal wear

bilge pump operation

gearbox operation

bucket operation

dismantling procedures for jet drive propulsion systems, including procedures for:

measuring clearances and tolerances

inspecting components

repair procedures for jet drive propulsion systems, including procedures for:

replacing impellers and housing

replacing bearings and seals, including oil replacement

replacing couplings

servicing buckets

post-repair testing procedures for jet drive propulsion systems, including procedures for water testing.


Assessment Conditions

Assessors must satisfy NVR/AQTF assessor requirements.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessment must include direct observation of tasks.

Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the jet drive propulsion systems that they have worked on, e.g. repair orders.

Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.

The following resources must be made available:

marine repair workplace or simulated workplace

workplace instructions

manufacturer jet drive propulsion system specifications

a centrifugal jet drive propulsion system in a marine vessel with system faults

an axial flow jet drive propulsion system in a marine vessel with system faults

diagnostic equipment for jet drive propulsion systems

tools, equipment and materials appropriate for dismantling, repairing, reassembling and adjusting marine jet drive propulsion systems.


Foundation Skills

This section describes those language, literacy, numeracy and employment skills that are essential to performance and are not explicit in the performance criteria.

Skills

Description

Learning skills to:

locate appropriate sources of information efficiently.

Reading skills to:

interpret information from manufacturer and workshop literature when seeking jet drive propulsion system specifications and procedures.

Writing skills to:

legibly and accurately fill out workplace documentation when reporting diagnostic findings, making repair recommendations, and recording parts and material used.

Oral communication skills to:

clarify instructions

report diagnostic findings and make repair recommendations.

Numeracy skills to:

measure jet drive propulsion system components and use basic mathematical operations, including addition, subtraction, multiplication and division, to calculate distances, areas, volumes, tolerances and deviations from manufacturer specifications.

Planning and organising skills to:

plan own work requirements and prioritise actions to achieve required outcomes and ensure tasks are completed within workplace timeframes.

Technology skills to:

use precision measuring equipment, such as micrometers and dial bore gauges.


Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Safety requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for lifting and supporting jet drive propulsion systems.

Environmental requirements must include:

procedures for trapping, storing and disposing of fluids released from jet drive propulsion systems.


Sectors

Technical - Driveline and Final Drives


Competency Field

Marine