ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions section

1. Prepare to dismantle and re-assemble a single cylinder four-stroke petrol engine

1.1 Safety and environmental requirements are sourced and interpreted

1.2 Task instruction is interpreted and engine to be worked on is identified

1.3 Manufacturer specifications and workplace procedures for engine dismantle and assembly are sourced and interpreted

1.4 Potential hazards and risks associated with task are identified and reported to workplace supervisor

1.5 Tools and equipment required for dismantling and assembling four-stroke petrol engine are identified according to manufacturer specifications

2. Dismantle engine and clean its components

2.1 Tools, equipment and materials are selected and checked prior to use according to manufacturer specificationsand safety requirements

2.2 Engine is cleaned according tomanufacturer specifications and workplace procedures

2.3 Engine is dismantled without causing damage to components, tools or equipment

2.4 Engine components are cleaned and arranged for identification according to workplace procedures

3. Identify, inspect and measure engine components

3.1 Measuring equipment and tools are selected and checked according to manufacturer specifications and workplace safety procedures

3.2 Engine components are measured and results compared against manufacturer specifications

3.3 Engine bearing information is sourced and interpreted, and engine bearing type and associated loads are identified

3.4 Information on engine seals, sealants and gaskets is sourced and interpreted, and engine seals, sealants and gaskets are identified

3.5 Engine component inspection results are recorded

4. Inspect engine cooling system and components and identify type

4.1 Information on the function, type, and components of cooling system is sourced and interpreted

4.2 Cooling system components are identified and inspected according to manufacturer specifications

4.3 Cooling system component inspection results are recorded

5. Re-assemble engine and perform operational tests

5.1 Engine components are prepared for assembly according to manufacturer specifications and safety and environmental requirements

5.2 Engine is assembled according to manufacturer specifications, and without causing damage to components, tools and equipment

5.3 Engine is tested for correct assembly and operation

5.4 Engine assembly and testing procedures are recorded

6. Complete work processes

6.1 Final inspection is made to ensure work meets task instruction and workplace standards, and engine is presented ready for use or storage according to workplace procedures

6.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored according to environmental requirements and workplace procedures

6.3 Tools and equipment are checked and stored in a condition ready for use according to workplace procedures, or tagged and reported where necessary

6.4 Workplace documentation is processed according to workplace procedures

Skills

Description

Learning skills to:

locate appropriate sources of vehicle engine information and engine dismantle and reassembly procedures.

Reading skills to:

select and interpret key information from manufacturer specifications, safety requirements and workplace procedures to safely dismantle and assemble a single cylinder four-stroke engine

select and interpret key information from environmental requirements and workplace procedures to ensure a clean and safe work site.

Writing skills to:

legibly and accurately fill out workplace documentation using correct industry terminology and conventions.

Oral communication skills to:

participate effectively in verbal exchanges using questioning and active listening to request, clarify and clearly convey information.

Numeracy skills to:

read and interpret numerical information in engine information

use specialist tools and measuring equipment correctly, including verniers and micrometers, and report and record the results correctly using relevant mathematical symbols and conventions (e.g. mm for millimeters)

use basic mathematical operations, including addition, subtraction, multiplication and division, to calculate clearances and ratios.

Planning and organising skills to:

plan own work requirements and prioritise actions to achieve required outcomes.

Self-management skills to:

recognise own limitations when selecting and using tools and equipment and seek timely advice.

Problem-solving skills to:

identify potential or actual hazards and take action to minimise risk

refer problems that cannot be readily resolved and seek assistance from workplace supervisor.

Safety and environmental requirementsmust include:

information about key aspects of work health and safety (WHS), occupational health and safety (OHS) and environmental requirements, including:

use of safety glasses, ear protection and safety footwear

use of engine dismantling and re-assembly equipment

collection and disposal of used engine lubricants and coolant.

Tools and equipment must include:

micrometers and other measurement instruments

torque wrench.

Enginemust include one or more of the following:

operational single cylinder four-stroke petrol engine with air/direct cooling

complete engine assembly with carburettor, manifold, ignition system and flywheel.