Application
This unit describes the performance outcomes required to carry out vehicle sectional repairs and replace components, including structural and non-structural vehicle components. It involves preparing for the task, selecting and using specialist tools and equipment, selecting repair methods, removing damaged components, repairing damaged sections, replacing and aligning new or repaired components, welding and finishing to pre-paint condition, and completing workplace processes and documentation.
It applies to those working in the automotive body repair industry.
No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.
Elements and Performance Criteria
Elements Elements describe the essential outcomes. | Performance Criteria Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section. |
1. Prepare to carry out sectional repairs | 1.1 Job requirements are determined from workplace instructions 1.2 Original equipment manufacturer (OEM) or authorised agency’s specifications for joining methods are accessed and interpreted 1.3 Materials for repair are selected and inspected for quality 1.4 Hazards associated with the work are identified and risks are managed 1.5 Tools and equipment are identified and checked for serviceability 1.6 Work is planned to identify sectional repair methods, minimise waste, and use time efficiently |
2. Perform sectional repairs | 2.1 Measurements are taken prior to repairs according to workplace procedures 2.2 Damaged sections are removed according to approved repair methods and equipment, safety and environmental requirements 2.3 Damaged surfaces are restored to a condition suitable for fitting new sections 2.4 Replacement sections are aligned, secured and welded according to OEM or authorised agency’s specifications 2.5 Sectional repairs are completed without causing damage to other vehicle components or systems 2.6 Post-repair measurements are taken according to workplace procedures and compared with OEM or authorised agency’s specifications, and further corrective action is taken where non-compliance is identified |
3. Complete work processes | 3.1 Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and repaired vehicle is presented ready for painting 3.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored 3.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures 3.4 Workplace documentation is processed according to workplace procedures |
Evidence of Performance
Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:
complete sectional repairs on three different damaged vehicles, where each sectional repair must involve two of the following:
body pillar
body rail
sill panel
quarter panel.
Evidence of Knowledge
Individuals must be able to demonstrate knowledge of:
work health and safety (WHS) and occupational health and safety (OHS) requirements relating to carrying out vehicle sectional repairs, including procedures for:
selecting and using personal protective equipment (PPE)
manually handling vehicle components
using tools and equipment
environmental requirements, including procedures for trapping, storing and disposing of waste materials from repair process
original equipment manufacturer (OEM) or authorised agency’s specifications and repair information, including:
OEM-approved bonding and riveting
sectional repair procedures
OEM-recommended procedures
removal of damaged components
repair, replacement and alignment of components
underbody measurements to OEM or authorised agency specifications
alignment or jigging systems
approved welding equipment and processes
pre- and post-repair measurements according to workplace procedures
procedures for identifying structural and non-structural components, including:
body pillars
body rails
sill panels
quarter panels
types of steels and their repair characteristics
techniques and procedures for carrying out sectional repairs, including:
types of repair tools and equipment and their operating procedures
use of structural foam
use of weld-through primer
alignment methods, techniques and procedures
approved welding and attachment procedures
bonding, riveting and sealant methods and procedures
procedures for protecting vehicle and components during repair work
procedures for final inspection of completed sectional repairs.
Assessment Conditions
Assessors must satisfy NVR/AQTF assessor requirements.
Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.
Assessment must include direct observation of tasks.
Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the vehicle sectional repairs they have completed, e.g. repair orders.
Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.
The following resources must be made available:
automotive repair workplace or simulated workplace
workplace instructions
OEM or authorised agency’s specifications and procedures
vehicle specifications
PPE required to carry out sectional repairs
three different damaged vehicles requiring the sectional repairs specified in the performance evidence
replacement sectional components
tools, equipment and materials appropriate for carrying out vehicle sectional repairs.
Foundation Skills
This section describes those language, literacy, numeracy and employment skills that are essential to performance and are not explicit in the performance criteria.
Skills | Description |
Learning skills to: | locate specifications and relevant information efficiently. |
Writing skills to: | legibly and accurately fill out workplace documentation. |
Oral communication skills to: | clarify instructions and procedures clearly report quality issues and job outcomes. |
Numeracy skills to: | use basic mathematical operations, including addition and subtraction, to calculate: OEM or authorised agency’s measurements set approved welders set electronic alignment and repair measuring equipment. |
Planning and organising skills to: | plan own work requirements and prioritise actions to achieve required outcomes and ensure tasks are completed within workplace timeframes. |
Technology skills to: | use specialist repair equipment. |
Range Statement
This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.
Tools and equipment must | personal protective equipment (PPE) hand tools and equipment specialist measuring and alignment equipment OEM or authorised agency’s recommended welding equipment. |
Repair methods must include: | OEM or authorised agency’s recommended procedures removal of damaged components repair, replacement and alignment of components underbody measurements to OEM or authorised agency’s specifications alignment or jigging systems sectional repairs approved welding equipment and processes pre- and post-repair measurements according to workplace procedures. |
Safety and environmental requirements must include: | work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for: selecting and using PPE manually handling vehicle components using tools and equipment environmental requirements, including procedures for trapping, storing and disposing of waste materials from repair process. |
Sectors
Technical - Body
Competency Field
Vehicle Body