CPCCRI3016A
Perform advanced tower crane erection

This unit of competency specifies the outcomes required to conduct advanced tower crane erection coordinating the slinging, stability, lifting, moving and placement of tower cranes and tower crane sections in conjunction with the crane operator.It includes equipment selection, load distribution and calculation.

Application

This unit supports the attainment of skills and knowledge to erect a tower crane, including coordination of all aspects of lifting, moving and placing sections, which includes working with others and as a member of a team.


Prerequisites

CPCCOHS2001A

Apply OHS requirements, policies and procedures in the construction industry

CPCCRI3013A

Perform intermediate rigging


Elements and Performance Criteria

ELEMENT

PERFORMANCE CRITERIA

1. Plan and prepare.

1.1. Work instructions, including plans, specifications, quality requirements and operational details are obtained from relevant information, confirmed and applied for the scope of work required.

1.2. Safety (OHS) requirements are followed in accordance with safety plans and policies.

1.3. Signage and barricade requirements are identified and implemented.

1.4. Plant, tools and equipment selected to carry out tasks are consistent with the requirements of the job, checked for serviceability and any faults are rectified or reported prior to commencement.

1.5. Material quantity requirements are calculated in accordance with plans, specifications and quality requirements.

1.6. Materials appropriate to the work application are identified, obtained, prepared, safely handled and located ready for use.

1.7. Environmental requirements are identified for the project in accordance with environmental plans and statutory and legislative authority obligations and applied.

2. Plan crane erection.

2.1. Crane erection, rigging and dismantling plan are identified and checked for conformity with manufacturer and engineer's specifications.

2.2. Hazard control measures are planned and implemented.

2.3. Foundation to support crane base is checked for conformity and structural suitability in accordance with engineer's specifications.

3. Select equipment.

3.1. Resources, materials and equipment are selected in accordance with load charts and inspected for compliance with job specifications.

3.2. Lifting equipment is inspected according to regulatory requirements and manufacturer specifications.

3.3. Lifting and load shifting equipment identified as inconsistent with manufacturer specifications is labelled, rejected and disposed of to prevent its use in any circumstance.

3.4. Elevated work platforms and other means of mechanical access systems are determined and selected where specified.

3.5. Fall arrest equipment is installed.

3.6. Personnel cartage systems are identified and selected.

4. Assemble and erect tower crane.

4.1. Base of crane is located and positioned in accordance with manufacturer and engineer's specifications.

4.2. Bottom tower and climbing frame/transition piece are erected and installed level and plumb to manufacturer and engineer's specifications.

4.3. Tower braces or guys are installed and secured to support tower crane.

4.4. Mast, turntable, machine deck and power pack of crane are assembled, erected and installed in accordance with manufacturer specifications.

4.5. Main jib and counter jib are assembled and erected in accordance with manufacturer specifications.

4.6. Counter weights are lifted into cradles and secured in accordance with manufacturer specifications.

4.7. Wire ropes and hook and block reeving are installed to manufacturer specifications.

5. Climb (raise/lower) tower crane.

5.1. Drop ladder is removed and monorail is placed and secured.

5.2. Crane is secured and placed at balance point ready for climbing.

5.3. Tower bolts to transition piece are removed, drifts fitted and rollers checked.

5.4. Tower section is moved into place in accordance with manufacturer specifications.

5.5. Crane is reconnected with bolts and a visual check of all components and connectors is conducted.

6. Dismantle crane.

6.1. Electrical and hydraulic lines are safely disconnected.

6.2. Power pack, counterweights, climbing frame and crane deck are dismantled and safely lowered to the ground.

7. Clean up.

7.1. Work area is cleared and materials disposed of, reused or recycled in accordance with legislation, regulations, codes of practice and job specification.

7.2. Plant, tools and equipment are cleaned, checked, maintained and stored in accordance with manufacturer recommendations and standard work practices.

7.3. Work completion procedures are applied and relevant personnel notified that work is finished.

Required Skills

Required skills

Required skills for this unit are:

communication skills to:

determine requirements

follow instructions

notify completion of work

read and interpret:

documentation from a variety of sources

drawings and specifications

report faults

use language and concepts appropriate to cultural differences

use and interpret non-verbal communication, such as hand signals

written skills to complete work completion procedures

identifying and accurately reporting to appropriate personnel any faults in tools, equipment or materials

numeracy skills to apply calculations

organisational skills, including the ability to plan and set out work

teamwork skills to work with others to action tasks and relate to people from a range of cultural and ethnic backgrounds and with varying physical and mental abilities

technological skills to:

use a range of mobile technology, such as two-way radio and mobile phones

voice and hand signals to access and understand site-specific instructions.

Required knowledge

Required knowledge for this unit is:

crane erection, climbing and dismantling techniques

crane types, capabilities, operations and limitations

designs and functions of lifting equipment

documentation requirements

general construction terminology

job safety analysis (JSA) and safe work method statements

material safety data sheets (MSDS)

materials storage and environmentally friendly waste management

plans, drawings and specifications

plant, tools and equipment types, characteristics, uses and limitations

processes for the calculation of material requirements

quality requirements

relevant Acts, regulations and codes of practice

rigging equipment and techniques

signalling methods and communications

workplace and equipment safety requirements.

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

This unit of competency could be assessed in the workplace or a close simulation of the workplace environment, provided that simulated or project-based assessment techniques fully replicate construction workplace conditions, materials, activities, responsibilities and procedures.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

A person who demonstrates competency in this unit must be able to provide evidence of the ability to:

locate, interpret and apply of relevant information, standards and specifications

comply with site safety plan and OHS legislation, regulations and codes of practice applicable to workplace operations

comply with organisational policies and procedures, including quality requirements

safely and effectively use tools, plant and equipment

communicate and work effectively and safely with others

fully erect and rig one hammerhead tower crane and one luffing boom tower crane (including a jib for each) to manufacturer and engineer's specifications

complete the raising of one hammerhead tower crane and one luffing boom tower crane by installing at least two extra sections for each.

Context of and specific resources for assessment

This competency is to be assessed using standard and authorised work practices, safety requirements and environmental constraints.

Assessment of essential underpinning knowledge will usually be conducted in an off-site context.

Assessment is to comply with relevant regulatory or Australian standards' requirements.

Resource implications for assessment include:

an induction procedure and requirement

realistic tasks or simulated tasks covering the mandatory task requirements

relevant specifications and work instructions

tools and equipment appropriate to applying safe work practices

support materials appropriate to activity

workplace instructions relating to safe work practices and addressing hazards and emergencies

material safety data sheets

research resources, including industry related systems information.

Reasonable adjustments for people with disabilities must be made to assessment processes where required. This could include access to modified equipment and other physical resources, and the provision of appropriate assessment support.

Method of assessment

Assessment methods must:

satisfy the endorsed Assessment Guidelines of the Construction, Plumbing and Services Training Package

include direct observation of tasks in real or simulated work conditions, with questioning to confirm the ability to consistently identify and correctly interpret the essential underpinning knowledge required for practical application

reinforce the integration of employability skills with workplace tasks and job roles

confirm that competency is verified and able to be transferred to other circumstances and environments.

Validity and sufficiency of evidence requires that:

competency will need to be demonstrated over a period of time reflecting the scope of the role and the practical requirements of the workplace

where the assessment is part of a structured learning experience the evidence collected must relate to a number of performances assessed at different points in time and separated by further learning and practice, with a decision on competency only taken at the point when the assessor has complete confidence in the person's demonstrated ability and applied knowledge

all assessment that is part of a structured learning experience must include a combination of direct, indirect and supplementary evidence.

Assessment processes and techniques should as far as is practical take into account the language, literacy and numeracy capacity of the candidate in relation to the competency being assessed.

Supplementary evidence of competency may be obtained from relevant authenticated documentation from third parties, such as existing supervisors, team leaders or specialist training staff.


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Information includes:

diagrams or sketches

instructions issued by authorised organisational or external personnel

manufacturer specifications and instructions, where specified

MSDS

memos

regulatory and legislative requirements pertaining to performing advanced tower crane erection

relevant Australian standards

safe work procedures relating to performing advanced tower crane erection

signage

verbal, written and graphical instructions

work bulletins

work schedules, plans and specifications.

Scope of work:

planning and preparation includes work site inspection, equipment defect identification, assessment of conditions and hazards and determination of work requirements

calculations include load charts, fleet angles, diverter sheaves, lead loads, head loads, load angle factors, multiple fall, load share, load share distribution, pre-cast compliance charts and safe working loads

sling types include chain, flexible steel wire rope, and natural or synthetic fibre

load slinging methods include straight sling, adjustable sling, reeved sling and inclined sling

personal cartage systems include personnel boxes and elevated work platforms

types of cranes to be used in erection include fixed cranes, tower cranes, hydraulic mobile cranes, lattice boom mobile cranes, slewing cranes

types of cranes to be erected include hammerhead tower cranes, luffing boom tower cranes and self erecting tower cranes

crane components to be erected include crane bases, bottom towers, tower sections, climbing frame/transition pieces, tower braces, guys, masts, turntables, machine decks, power packs, main jibs, counter jibs, counter weights, wire ropes, hook and block reeving and connecting bolts.

Safety (OHS) is to be in accordance with state and territory legislation and regulations and project safety plan and may include:

emergency procedures, including extinguishing fires, organisational first aid requirements and evacuation

handling activities that may require the assistance of others or the use of manual or mechanical lifting devices where size, weight or other issues, such as a disability are a factor

hazard control

hazardous materials and substances, including cement and curing agents

organisational first aid

PPE prescribed under legislation, regulations and workplace policies and practices

safe operating procedures, including the conduct of operational risk assessment and treatments associated with:

earth leakage boxes

lighting

power cables, including overhead service trays, cables and conduits

restricted access barriers

surrounding structures

traffic control

trip hazards

working at heights

work site visitors and the public

working in confined spaces

working in proximity to others

use of firefighting equipment

use of tools and equipment

workplace environmental requirements and safety.

Tools and equipment:

include:

air winches

chain blocks

chain winches

come alongs

drifts

eye bolts

hammers

hand operated creeper winches

jacks

plumbing/levelling equipment

pneumatic wrenches

podgers spanners

pulley blocks

shackles

shifting spanners

sledge hammers

spirit levels and automatic levels

tape measures

torque multipliers

trolleys

turn buckles

wedges

wrenches

may include:

angle grinders

elevated work platforms

explosive power tools

hydraulic jacks

laser levels

lifting clutches and snatch blocks

lifting lugs

oxy-acetylene equipment

pneumatic tools

rigging screws

skates

skids

water levelling equipment

winches and rails.

Quality requirements include relevant regulations, including:

Australian standards

internal company quality policy and standards

manufacturer specifications

workplace operations and procedures.

Environmental requirements include:

clean-up management

dust and noise

vibration

waste management.

Statutory and regulatory authorities include:

federal, state and local authorities administering the applicable Acts, regulations and codes of practice.


Sectors

Unit sector

Construction


Employability Skills

This unit contains employability skills.


Licensing Information

Not Applicable