This unit does not cover cleaning in place (CIP) processes. Where this is a required competency, select FDFOP2003A Clean equipment in place.

Basic cleaning and sanitation procedures are covered in operational units. This unit should be selected where the operator is primarily responsible for cleaning and/or where they require a more detailed knowledge of cleaning and sanitation processes to carry out cleaning responsibilities. This unit applies to both wet and dry cleaning methods.

ELEMENT

PERFORMANCE CRITERIA

1. Prepare for cleaning

1.1. Cleaning/sanitising agents and services are available and ready for use

1.2. Equipment is cleared of product and/or packaging consumables in preparation for cleaning

1.3. Equipment is rendered safe to clean

2. Clean and sanitise equipment to meet workplace requirements

2.1. Equipment is cleaned and sanitised according to workplace procedure and requirements

2.2. Equipment is inspected to confirm operating condition and cleanliness

2.3. Unacceptable equipment condition is identified and reported according to workplace procedures

2.4. Cleaning equipment and chemicals are stored according to workplace procedure

2.5. Waste from cleaning process is disposed of according to workplace procedures

2.6. Work is conducted in accordance with workplace environmental guidelines

2.7. Equipment is restored to operating order

Required skills

Ability to:

access workplace information, such as the cleaning schedule to identify cleaning requirements

select, fit and use personal protective clothing and/or equipment

confirm supply of necessary cleaning and sanitising equipment and services

select and prepare cleaners and sanitisers as required according to workplace procedures

prepare equipment for cleaning, such as rendering equipment safe to clean, clearing product and waste materials, covering motors and instrumentation where steam or water hoses are used, and simple dismantling of equipment parts

advise any affected work areas/operators of cleaning progress to coordinate timely completion with minimal disruption to production

clean and sanitise equipment as required according to workplace procedures and cleaning schedule

return equipment to operating order (this may involve basic assembly of equipment parts)

inspect equipment to identify equipment condition and cleanliness

locate emergency stop functions on equipment

report and/or correct unacceptable equipment condition

maintain housekeeping standards

prepare cleaners and sanitisers as required

store cleaners, sanitisers and related equipment as required

carry out relevant checks and inspections

maintain work area to meet housekeeping standards

conduct routine maintenance according to enterprise procedures

take samples and conduct tests according to enterprise procedures

record cleaning and sanitation information according to enterprise procedures

use oral communication skills/language competence to fulfil the job role as specified by the organisation, including questioning, active listening, asking for clarification and seeking advice from supervisor

work cooperatively within a culturally diverse workforce

Required knowledge

Knowledge of:

the purpose of cleaning and sanitation and importance in maintaining food safety

functions of cleaners, sanitisers and related equipment

safe work procedures, including appropriate signage of cleaning activities, safe handling and storage of cleaners and sanitisers used, safety when using cleaning methods, such as hot water and steam hoses, and status and purpose of safety guards

purpose and limitations of protective clothing and equipment

cleaning and sanitation requirements relating to work responsibilities, including the need for different levels of cleaning where relevant

procedures for preparing cleaners and sanitizers as required

cleaning method/s to be followed relating to work responsibilities

other work areas/operators who need to be consulted/advised on timing of cleaning

methods used to render equipment safe to clean, including understanding the status and purpose of equipment guards, relevant lock out/tagout and isolation procedures and related equipment settings for both cleaning and operating as required

procedures for conducting cleaning and sanitising

types of waste generated by the cleaning process and related collection, treatment and disposal requirements

potential environmental impact of incorrect waste handling

inspection, cleaning and storage requirements of cleaning equipment used

inspection points and methods for confirming the effectiveness of cleaning and sanitation, including visual inspection, and where required, recording of cleaning conducted

inspection requirements to confirm equipment condition, including acceptable equipment condition, ability to identify faulty or unacceptable equipment and take required corrective action

recording requirements and responsibilities

routine maintenance procedures where relevant

sampling methods and test procedures where relevant

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Assessment must be carried out in a manner that recognises the cultural and literacy requirements of the assessee and is appropriate to the work performed. Competence in this unit must be achieved in accordance with food safety standards and regulations.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Evidence of ability to:

prepare equipment for cleaning

prepare and use chemicals according to safe work requirements

clean and sanitise equipment to meet work standards

monitor cleaning and report or address any non-compliances

dispose of waste according to environmental guidelines

complete required documentation

apply safe work practices and identify OHS hazards and controls

apply food safety procedures.

Context of and specific resources for assessment

Assessment must occur in a real or simulated workplace where the assessee has access to:

cleaning procedures and related advice on equipment operation, including advice on safe work practices and environmental requirements

personal protective clothing and equipment

cleaning schedule and related procedures, including OHS advice

equipment/items to be cleaned

chemicals, cleaning equipment and services as required

MSDS where appropriate

housekeeping standards and procedures

cleaning/sanitising information recording system and procedures

advice on environmental management issues relevant to work responsibilities.

Method of assessment

This unit should be assessed together with core units and other units of competency relevant to the function or work role. Examples could be:

FDFOP2011A Conduct routine maintenance

FDFOP2013A Apply sampling procedures

MSL973001A Perform basic tests.

Guidance information for assessment

To ensure consistency in one's performance, competency should be demonstrated on more than one occasion over a period of time in order to cover a variety of circumstances, cases and responsibilities, and where possible, over a number of assessment activities.

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Policies and procedures

Work is carried out in accordance with company procedures, licensing requirements, legislative requirements, and industrial awards and agreements. When applied to the pharmaceutical industry, relevant Good Manufacturing Practice (GMP) codes apply and reference to food safety is replaced by GMP

Workplace information

Workplace information may include:

standard operating procedures (SOPs)

specifications

production and cleaning schedules

labels and codes

safety signs and symbols

materials safety data sheets (MSDS)

standard forms

written or verbal instruction

Cleaning and sanitising chemicals

Cleaning and sanitising chemicals may be:

pre-mixed or manually mixed

Preparing/restoring equipment to operating order

Preparing/restoring equipment to operating order may involve:

simple dismantling and reassembling of equipment parts

basic isolation

covering of motors and instrumentation

Services

Services may include:

power

water

steam

compressed and instrumentation air

Inspecting cleaning effectiveness

Inspecting cleaning effectiveness typically involves:

carrying out a visual inspection

Unit sector

Operational

This unit contains employability skills.