FDFSUG202A
Lay rails for cane rail systems

This unit describes the outcomes required to lay rails. It can apply to both construction of new track and repair of existing track. Track has been pre-welded to meet track design and construction specifications.

Application

This unit has application in the sugar milling industry.


Prerequisites

There are no pre-requisite units for this competency standard.


Elements and Performance Criteria

ELEMENT

PERFORMANCE CRITERIA

1 Plan and prepare work

1.1 The location and scope of work are identified

1.2 Materials required to complete the work are confirmed and available

1.3 Equipment status is confirmed and pre-operational checks are carried out

1.4 Personal protective equipment is selected, correctly fitted and used

1.5 Safety procedures are followed to confirm that work is clearly signed and relevant authorities are advised that work is in progress

1.6 Site is inspected prior to commencing work to identify and remove potential hazards

2 Lay rails

2.1 Rail lengths are positioned and fixed to meet construction specifications

3 Complete work

3.1 Unused materials are stored as required

3.2 Tools, plant and equipment is cleaned and stored as required

3.3 Workplace information is recorded according to workplace recording requirements

Required Skills

Required skills include:

Ability to:

interpret workplace information such as drawings and related instructions to identify the project requirements

estimate material requirements for a given project

assess operational status of equipment and carry out pre-operational checks

confirm that rail lengths meet design and construction specifications

position rails to meet specification including positioning and fixing base plates where used and positioning and fixing rail lengths

monitor track laying including confirming that the following meet construction specifications:

alignment of the first rail

joints between rail lengths

spike holes are bored to required pattern

clips/dog spikes are fitted and fixed to secure rail to each sleeper

rail anchors are positioned firmly against sleepers to prevent slippage

second rail is positioned to the correct gauge prior to fixing

rails are fixed in position

circuit plans are maintained in jointing processes to switching/signalling requirements

identify faulty operation of equipment

identify unacceptable work outcomes

take corrective action in response to abnormal or unacceptable performance

use appropriate communication methods and equipment

report and/or record corrective action as required

maintain work area to meet housekeeping standards

Required knowledge includes:

Knowledge of:

relevant state OHS legislation, standards and codes of practice relating to work responsibilities

site operating procedures and practices

understanding of the steps involved in laying/repairing track

functions and basic operating principles of track laying equipment

the impact of the positioning and alignment of rails on related track laying operations

the quality requirements of rails

common problems related to laying rails and corrective action required

traffic control signage, communication and procedures

safe work procedures including awareness of health and safety hazards related to track laying and associated control measures including safe manual handling procedures

purpose and limitations of protective clothing and equipment

requirements to liaise/advise related work areas

housekeeping standards for the work area

reporting and recording systems

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Assessment must be carried out in a manner that recognises the cultural and literacy requirements of the assessee and is appropriate to the work performed.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Evidence of ability to:

interpret workplace information

estimate material requirements for a given project

confirm that rail lengths meet design and construction specifications

position rails to meet specification

take corrective action in response to abnormal or unacceptable performance

use appropriate communication methods and equipment

report and/or record corrective action as required.

Context of and specific resources for assessment

Assessment must occur in a real or simulated workplace where the assessee has access to:

Site and related project information

Relevant codes of practice and industry standards

Materials handling equipment and relevant hand and power tools

Operating procedures and related advice on equipment operation

Rails - pre-welded to meet track design and construction specifications and related materials

Personal protective clothing and equipment

Communication systems and equipment

Housekeeping standards and procedures

Workplace information recording systems, requirements and procedures.

Method of assessment

Other units of competency relevant to the work role should be assessed in conjunction with this unit. This may include:

SUG219A Lay sleepers

AHCMOM207A Conduct front end loader operations.

Guidance information for assessment

To ensure consistency in one's performance, competency should be demonstrated on more than one occasion over a period of time in order to cover a variety of circumstances, cases and responsibilities, and where possible, over a number of assessment activities.


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Policies and procedures

Work is carried out in accordance with company policies and procedures, licensing requirements, legislative requirements, codes of practice and industrial awards and agreements.

Codes of Practice

Codes of practice include the Sugar Milling Operations Industry Code of Practice and sugar industry codes of practice related to cane railway and transport operations.

Cane transport network

Cane transport network features and their characteristics may include:

main and branch lines

yards

sidings

loops

dump points and pads.

Information systems

Information systems may be print or screen based

Equipment and materials

Equipment and materials may include:

hand tools

pneumatic tools

base plates

fish plates

clips

dog spikes

anchors

screws

insulating biscuits and

camber plates.

Teamwork

Work may require the ability to work within a team environment

Communication methods

Communication methods may include:

use of two-way radios.


Sectors

Sugar Milling


Employability Skills

This unit contains employability skills.


Licensing Information

Not applicable.