FPICOT2203B
Finish products

This unit describes the outcomes required to set up and conduct the finishing process and pack products. The unit includes machining and manual or machine coating productsGeneral workplace legislative and regulatory requirements apply to this unit; however there are no specific licensing or certification requirements at the time of publicationThis unit replaces FPICOT2203A Finish products

Application

The unit involves finishing products in a forest products factory setting

The skills and knowledge required for competent workplace performance are to be used within the scope of the person's job and authority


Prerequisites

Not Applicable


Elements and Performance Criteria

ELEMENT

PERFORMANCE CRITERIA

1. Set up production processes

1.1. Applicable occupational health and safety (OHS), environmental, legislative and organisational requirements relevant to finishing products are identified and followed

1.2. Products, processes and production requirements are identified in line with site procedures

1.3. Tools, equipment and materials are identified, obtained and checked for operational effectiveness in line with production requirements and site procedures

1.4. Startup checks are completed on equipment in line with manufacturer recommendations and site procedures

1.5. Material is machined in line with setup processes and site requirements

1.6. Machined product is checked for faults and setup is altered to rectify identified problems

1.7. Communication with others is established and maintained in line with OHS requirements

2. Conduct finishing operations

2.1. Material is measured and marked for processing in line with work order and in consultation with appropriate personnel

2.2. Material is machined and defects are identified, removed and repaired or disposed of in line with site procedures

2.3. Equipment faults and routine problems are identified, investigated and resolved

2.4. Work area is cleared and waste material disposed of in line with relevant environmental policies and procedures

3. Coat products

3.1. Coating requirements are identified and planned, and coat is selected in line with site procedures

3.2. Coating area is prepared to provide suitable clean area that minimises surface defects during drying, in line with site procedures

3.3. Coat is opened, decanted and mixed in line with manufacturer recommendations

3.4. Coat is applied according to planned method and sequence using equipment in line with manufacturer recommendations and site standards

3.5. Coat is regularly assessed and faults are identified and removed in line with site standards

3.6. Products with coat faults are disposed of in line with site procedures and environmental requirements

4. Pack finished products

4.1. Finished items are checked for faults and conformance, segregated and stored in line with workplace procedures and environmental requirements

4.2. Packing requirements are identified from work orders and other related documentation and located

4.3. Finished items are packed in line with site procedures and work orders, using suitable packing materials

4.4. Packaged products are identified and recorded in line with site procedures

4.5. Finishing process is recorded and reported to appropriate personnel

Required Skills

This describes the essential skills and knowledge and their level required for this unit.

Required skills

Technical skills sufficient to use and maintain relevant tools, machinery and equipment; efficiently and safely prepare and apply coats to products

Communication skills and interpersonal techniques sufficient to interact appropriately with colleagues and others in the workplace; locate, record and report information

Literacy skills sufficient to follow legislation, regulations, standards, codes of practice and established safe practices and procedures for finishing fabricated products

Numeracy skills sufficient to estimate, measure and calculate time required to complete a task

Problem solving skills sufficient to review and identify work requirements; identify problems and product faults; demonstrate appropriate response procedures

Required knowledge

Applicable commonwealth, state or territory legislation, regulations, standards, codes of practice and established safe practices relevant to the full range of processes for finishing products

Environmental protection requirements, including the safe disposal of waste material (including preservative treated timber), the safe use and storage of chemicals, and the cleaning of plant, tools and equipment

Organisational and site standards, requirements, policies and procedures for finishing products

Criteria for recycling and re-using material with defects

Routine maintenance procedures

Hazards and risks associated with finishing and coating fabricated products, including environmental hazards and risks

Established communication channels and protocols

Problem identification and resolution strategies, common fault finding techniques, and typical product and coat defects

Types of tools and equipment, and procedures for their safe use, operation and maintenance

Appropriate mathematical procedures for estimating and measuring, including calculating time to complete tasks

Procedures for recording and reporting workplace information

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

A person who demonstrates competency in this unit must be able to provide evidence that they can safely and efficiently:

set up production processes

carry out finishing and coating operations

package finished products according to organisational guidelines

Critical aspects for assessment and evidence required to demonstrate competency in this unit

The evidence required to demonstrate competency in this unit must be relevant to, and satisfy, all of the requirements of the elements of this unit and include demonstration of:

following applicable commonwealth, state or territory legislative and regulatory requirements and codes of practice relevant to finishing products

following organisational policies and procedures relevant to finishing products

selecting and using appropriate tools, equipment and materials over the full range of processes for finishing fabricated products

packaging products using the full range of equipment and packaging materials

coating products ensuring accurate identification and correction of defects and faults

Context of and specific resources for assessment

Competency is to be assessed in the workplace or realistically simulated workplace

Assessment is to occur under standard and authorised work practices, safety requirements and environmental constraints

Assessment of required knowledge, other than confirmatory questions, will usually be conducted in an off-site context

Assessment is to follow relevant regulatory or Australian Standards requirements

The following resources should be made available:

workplace location or simulated workplace

materials and equipment relevant to undertaking work applicable to this unit

specifications and work instructions

Method of assessment

Assessment must satisfy the endorsed Assessment Guidelines of the FPI11 Training Package

Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of required knowledge

Assessment must be by direct observation of tasks, with questioning on required knowledge and it must also reinforce the integration of employability skills

Assessment methods must confirm the ability to access and correctly interpret and apply the required knowledge

Assessment may be applied under project-related conditions (real or simulated) and require evidence of process

Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances

Assessment may be in conjunction with assessment of other units of competency

The assessment environment should not disadvantage the candidate

Assessment practices should take into account any relevant language or cultural issues related to Aboriginality, gender or language backgrounds other than English

Where the participant has a disability, reasonable adjustment may be applied during assessment

Language and literacy demands of the assessment task should not be higher than those of the work role


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

OHS requirements:

are to be in line with applicable commonwealth, state or territory legislation and regulations, and organisational safety policies and procedures, and may include:

personal protective equipment and clothing

safety equipment

first aid equipment

fire fighting equipment

hazard and risk control

fatigue management

elimination of hazardous materials and substances

manual handling including shifting, lifting and carrying

Environmental requirements may include:

legislation

organisational policies and procedures

workplace practices

Legislative requirements:

are to be in line with applicable commonwealth, state or territory legislation, regulations, certification requirements and codes of practice and may include:

award and enterprise agreements

industrial relations

Australian Standards

confidentiality and privacy

OHS

the environment

equal opportunity

anti-discrimination

relevant industry codes of practice

duty of care

Organisational requirements may include:

legal

organisational and site guidelines

policies and procedures relating to own role and responsibility

quality assurance

procedural manuals

quality and continuous improvement processes and standards

OHS, emergency and evacuation procedures

ethical standards

recording and reporting requirements

equipment use, maintenance and storage requirements

environmental management requirements (waste minimisation and disposal, recycling and re-use guidelines)

Products may include:

laminated items

components and items requiring special finishing operations

Tools and equipment may include:

standard or special production tooling drills

router bits

clamps

jigs and templates

drill press

sanders

routers

surface planers

portable power tools

hand tools

nail guns

pneumatic fastener and saws

tooling

cambers

coating machine

Communication may include:

verbal and non-verbal language

constructive feedback

active listening

questioning to clarify and confirm understanding

use of positive, confident and cooperative language

use of language and concepts appropriate to individual social and cultural differences

control of tone of voice

Work order may include:

type, size and quantity of products to be finished and packed

drawings

packing documentation

type of packing material

instructions for the environmental monitoring of work and procedures

environmental care requirements relevant to the work

Appropriate personnel may include:

supervisors

suppliers

clients

colleagues

managers

Disposing of may include:

recycling material with defects that cannot be repaired, waste material, or products with coat faults

re-using material with defects that cannot be repaired, waste material, or products with coat faults

redirecting material with defects that cannot be repaired, waste material, or products with coat faults for energy recovery

Coating may be:

by machine or manual

by brush

by spraying and dipping

Coating requirements may include:

products, such as paints, sealants, timber stains and primers

coat characteristics

colour and finish

equipment, such as brush and spray equipment, including airless or compressed air-operated

Planned may relate to:

number of separate coat applications

number of coats

coating sequence

stands and supports to minimise coating time and handling damage

Prepared may relate to:

product surfaces

and is to include:

sanding

rubbing

scraping

cleaning by hand

Method may be selected to suit:

coat

product

surface to be coated

required coat finish

minimal application time

Assessed may cover:

timber species

manufactured product type

surface finish

cleanliness

moisture level

Faults may include:

incomplete cover

orange peel

solvent boil

base product faults

contamination

coating defects

Segregating may include:

recycling finished items with faults or items that do not conform

re-using finished items with faults or items that do not conform

Records and reports may include:

tally sheets

quality sheets and forms

production sheets and downtime sheets

and may relate to:

production details

maintenance details

breakdowns or equipment faults

computer problems

interruptions to production

and may be:

manual

computer-based system

other appropriate organisational communication system


Sectors

Not Applicable


Competency Field

Common Technical


Employability Skills

This unit contains employability skills


Licensing Information

Refer to Unit Descriptor