FPPPRM220A
Perform lubrication

This unit describes the outcomes required to perform lubrication in the pulp and paper industryGeneral legislation, regulatory, licensing and certification requirements applicable to this unit are detailed in the range statement

Application

This unit applies to persons who perform lubrication in the pulp and paper industry. This work typically involves complex integrated equipment and continuous operations

This unit generally applies to those who:

prepare for lubrication

conduct lubrication activities

record and report on lubrication activities, and

maintain stock in lubrication store

to meet safety, quality and productivity requirements


Prerequisites

Not Applicable


Elements and Performance Criteria

ELEMENT

PERFORMANCE CRITERIA

1. Prepare for lubrication

1.1. Preparation for lubrication is completed within Occupational Health and Safety (OHS) regulations, environmental and safe working requirements/practices, Standard Operating Procedures (SOP), and housekeeping requirements

1.2. Store supplies are checked

1.3. Lubrication schedule confirmed

1.4. Tools, equipment and supplies are prepared to fulfil schedule

1.5. Communication is made with operator regarding access to equipment

2. Conduct lubrication activities

2.1. Lubrication activities are conducted within OHS regulations, environmental and safe working requirements/practices, SOP, and housekeeping requirements

2.2. Lubrication tasks are completed

2.3. Right lubricant is used for specific points

2.4. Supplies are topped up as required

2.5. Issues identified during lubrication are communicated with operator and/or maintenance personnel

3. Record and report on lubrication activities

3.1. Lubrication activities are recorded and reported on within OHS regulations, environmental and safe working requirements/practices, SOP, and housekeeping requirements

3.2. Lubrication documentation is completed

3.3. Work orders are raised as required

4. Maintain stock in lubrication store

4.1. Stock in lubrication store is maintained within OHS regulations, environmental and safe working requirements/practices, SOP, and housekeeping requirements

4.2. Stocktake of lubricant stocks in store is conducted

4.3. Action is taken to re-stock store as required

Required Skills

This describes the skills and knowledge required for this unit.

Required skills

Uses required forms of communication in performing lubrication

Reads and interprets required documentation, procedures and reports

Accesses, navigates and enters computer-based information

Identifies and actions problems within level of responsibility

Recognises lubrication issues

Identifies lubricants

Identifies lubrication points

Filling procedures

Decanting

Uses lubrication tools and equipment

Uses measuring equipment

Maintains situational awareness in the work area

Analyses and uses sensory information to adjust process to maintain safety, quality and productivity

Uses electronic and other control systems to control equipment and processes as required

Required knowledge

Procedures, regulations and legislative requirements relevant to performing lubrication including OHS, environmental including relevant sustainability requirements/practices, SOP, isolation procedures, safe working requirements, risks and hazard identification and housekeeping

Relevant forms of communication

Basic problem-solving techniques consistent with level of responsibility

Principles of lubrication

Types of lubricant and their application

Lubrication schedules for plant and equipment

Consequences of inadequate or incorrect lubrication

Spills and environmental impact

Action to be taken in case of spills

Sensory information that indicates a deviation from standard operating parameters

Sufficient knowledge of electronic and other control systems, operation and application to make appropriate adjustments, within level of responsibility

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Evidence should be relevant to the work. It should satisfy the requirements of the elements and performance criteria and include consideration of:

the required knowledge and skills tailored to the needs of the specific workplace

applicable OHS regulations, environmental and safe working requirements/practices, SOP and housekeeping requirements

applicable aspects of the range statement

practical workplace demonstration of skills in performing lubrication

Context of and specific resources for assessment

A workplace assessment must be used to assess:

the application of required knowledge on the job

the application of skills on the job, over time and under a range of typical conditions that may be experienced in performing lubrication

Access to the full range of equipment involved in performing lubrication in a pulp or paper mill is required

Method of assessment

A combination of assessment methods should be used. The following examples are appropriate for this unit:

observation of applied skills and knowledge on the job

workplace demonstrations via a mock-up or simulation that replicate part/s of the job

answers to written or verbal questions about specific skills and knowledge

third-party reports from relevant and skilled personnel

written evidence e.g. log sheet entries, checklist entries, test results

Assessment processes and techniques must be culturally appropriate and in keeping with the language and literacy capacity of the learner and the work being performed. This includes conducting an assessment in a manner that allows thoughts to be conveyed verbally so that the learner can both understand and be understood by the assessor (e.g. use plain English and terminology used on the job)

A holistic assessment with other units relevant to the pulp and paper industry, mill and job role is recommended

Additional information on approaches to assessment for the pulp and paper industry is provided in the Assessment Guidelines for this Training Package


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Lubrication materials may include:

various grades of oils and grease

graphite grease

marine packing grease

Issues that arise during lubrication may include:

leaks

overheating

dry bearings

vibration

noise

smell

discolouration

Equipment may include:

personal protective equipment and clothing

compressed air

hand and power tools

machine systems

computer systems

electronic screens and alarms

process control systems

analogue and digital instrumentation

fully automated, semi-automated, manually operated plant and equipment appropriate to performing lubrication

Maintenance may include:

operator level maintenance as per site agreement

operator maintenance schedules

maintenance systems

maintenance suppliers

pro-active maintenance strategies e.g. Total Productive Maintenance (TPM), Reliability Centred Maintenance (RCM)

Legislation, regulatory, licensing and certification requirements may include:

OHS and environmental requirements (local, state and commonwealth)

Documentation, procedures and reports may include:

SOP

quality procedures

environmental sustainability requirements/practices

plant manufacturing operating manuals

enterprise policies and procedures

oil or chemical spills and disposal guidelines

plant isolation documentation

safe work documentation e.g. plant clearance, job safety analysis, permit systems

Electronic control systems may include:

Digital Control System (DCS)

touch screens

robotics

Actions may include:

process adjustments

reporting to authorised person

rectifying problem within level of responsibility

Communications may include

interaction with:

internal/external customers and suppliers

team members

production/service co-ordinators

maintenance services

operational support personnel

operational management

statutory authorities

Situational awareness may include

awareness of:

traffic

pedestrians

location of equipment

product

hazards

obstruction

unexpected movement

Forms of communication may include:

written e.g. log books, emails, incident and other reports, run sheets, data entry

reading and interpreting documentation e.g. SOP, manuals, checklists, drawings

verbal e.g. radio skills, telephone, face to face, handover

non-verbal e.g. hand signals, alarms, observations

signage e.g. safety, access

Sensory information may include:

visual

sound

feel

touch

smell

vibration

temperature


Sectors

Not Applicable


Employability Skills

This unit contains employability skills


Licensing Information

Refer to Unit Descriptor