FWPSAW4202
Plan and monitor saw log operations


Application

This unit of competency describes the outcomes required to plan flitch, cant sizes and cutting patterns and schedules, produce work orders for sawyers and to manage operational logistics for log sawing activities. Work is completed in a forest and wood products factory and also involves monitoring and evaluating processes to determine improvements.

The unit applies to Sawyer, Saw Operator, Sawmill supervisor.

No licensing, legislative, regulatory, or certification requirements apply to this unit at the time of publication.


Elements and Performance Criteria

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Plan saw log operations

1.1 Assess individual logs for types of flitches and cants that can be cut and determine optimal cutting pattern.

1.2 Plan and document cutting patterns to maximise output and minimise wastage.

1.3 Develop timber cutting schedules and work orders and brief sawyers in line with organisational procedures.

1.4 Identify variations in timber characteristics and report to sawyers.

2. Coordinate saw log operations

2.1 Assist sawyers to evaluate logs and sawing problems.

2.2 Monitor timber cutting processes; assess for quality of cutting pattern, suitability to log condition and ability to maintain schedule.

2.3 Modify cutting patterns and schedule to ensure optimum performance and communicate to sawyers.

2.4 Ensure processed logs are directed to designated area for storage or further processing.

2.5 Complete and maintain operating logs and cutting records in line with organisational procedures.

2.6 Investigate, record and report major processing and equipment faults and resolve or report to appropriate personnel.

3. Evaluate saw log performance

3.1 Monitor and evaluate saw log operations and output to determine process improvements.

3.2 Document process improvements and communicate to appropriate personnel in line with organisational procedures.

Evidence of Performance

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit. If a specific volume or frequency is not stated below, then evidence must be provided that the following requirements have been performed on at least one occasion:

follow organisational policies and procedures relevant to planning and monitoring saw log operations

planning and monitoring of saw log operations for the enterprise

modify cutting patters and schedules or saw log operations

coordinate personnel to follow planning, communications and scheduling for saw log operations


Evidence of Knowledge

A person competent in this unit must be able to demonstrate knowledge of:

purpose, features and operation of equipment used for assessing logs

capacity of log sawing equipment and systems

methods used to assess logs for:

diameter

curvature

faults

species

moisture content

volume and type of flitches and cants that can be cut

stages of the log sawing process

typical flow of log supply in and out of the sawing area

cutting patterns used on logs to achieve maximum output of flitches or cants

methods of determining cutting schedules to maximise efficient handling of logs to be sawn

methods used to assess timber cutting processes for quality of outcomes and scheduling

format, content and use of:

cutting pattern documents

cutting schedules

work orders

operating logs and cutting records

process improvement reports

organisational procedures specific to planning and monitoring saw log operations:

communication reporting lines for sawyer team members and self

documenting cutting patterns, schedules, work orders and reports

recording and reporting systematic equipment faults.


Assessment Conditions

The following resources must be made available:

log measuring equipment

moisture probes

computers, keyboards, printers and software used to prepare planning and production documents

personal protective equipment suitable for assessing logs

a diverse, comprehensive and commercial range of logs

template:

cutting pattern documents

cutting schedules

work orders

operating logs and cutting records

process improvement reports

record for equipment faults

organisational procedures for planning and monitoring saw log operations

relevant personnel for the purposes of communicating information

a team of sawyers with whom the individual can interact.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting. Sawing operations must be present in order that the individual can monitor, assess and modify cutting patterns and schedules in response to changing circumstances.

Assessor requirements

Assessors must:

hold the appropriate assessor competency standards as outlined in regulations; and

be able to demonstrate vocational competencies at least to the level being assessed; and

be able to demonstrate how they are continuing to develop their VET knowledge and skills as well as maintaining their industry currency and assessor competence.


Foundation Skills

This section describes those core and employment skills that are essential to performance and are not explicit in the performance criteria.

Numeracy skills to:

complete routine calculations to measure log diameters

complete complex calculations to determine:

potential volume return from logs

cutting schedules considering human and equipment resource capacity.

Oral communication skills to:

provide clear and unambiguous information to sawyers about initial and changing cutting patterns and schedules.

Reading skills to:

interpret basic operational cutting and processing logs completed by sawyers.

Writing skills to:

develop comprehensive documents in a style and format easily understood by others:

cutting patterns and schedules

work orders

reports on process improvements

complete accurate basic records of cutting output and equipment faults.

Planning and organising skills to:

source, collect and organise data to inform cutting schedules and process improvement reports

efficiently and logically manage operational logistics for log sawing activities.

Problem-solving skills to:

assess timber cutting processes during operation and take quick action to modify cutting patterns and schedules to resolve output problems

investigate major equipment faults, consider systematic issues and resolve

analyse production problems, consider various solutions and determine process improvements.

Teamwork skills to:

take responsibility for coordinating a team of sawyers for effective saw log operations.

Technology skills to:

assess logs, determine cutting patterns and schedules to maximise production outcomes and monitor effective saw log operations

use a computer, keyboard and software to prepare cutting schedules, work orders and reports.


Range Statement

Not Applicable


Sectors

Sawmilling and Processing