FWPWPP2202
Surface treat raw board


Application

This unit of competency describes the outcomes required to surface treat raw boards with chemical systems using spray boom equipment to temper wood panel products.

The unit applies to production workers who surface treat raw board in a forest and wood products factory setting.

No licensing, legislative, regulatory, or certification requirements apply to this unit at the time of publication.


Elements and Performance Criteria

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for treating

1.1 Review work order and where required check with appropriate personnel.

1.2 Select appropriate personal protective equipment and check for operational effectiveness.

1.3 Obtain type and quantity of raw boards for surface treatment from storage.

1.4 Select suitable feed rates and chemical products for material being surface treated and plan process in line with work order.

2. Use equipment to surface treat raw boards

2.1 Use equipment in line with organisational safety procedures, manufacturer’s instructions and environmental protection practices.

2.2 Apply surface treatment, monitor and adjust additive flow rates continually.

2.3 Check spray operations continually; clear blockages and filters while maintaining spray coverage.

2.4 Check boards regularly for surface quality and contamination; take corrective action where required.

2.5 Remove defective boards from treatment process and review for disposal or re-treatment.

2.6 Dry material and stack safely in designated location.

3. Shut down and clean equipment

3.1 Coordinate shutdown procedures with other line operators in line with organisational safety procedures.

3.2 Turn off pumps and flush equipment in line with manufacturer’s instructions.

3.3 Dispose of excess chemicals and flushing liquid in line with environmental protection practices.

3.4 Store equipment and chemicals in line with organisational procedures.

3.5 Record and report production outcomes and equipment faults to appropriate personnel.

Evidence of Performance

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit. If a specific volume or frequency is not stated below, then evidence must be provided that the following requirements have been performed on at least one occasion:

surface treat raw boards in line with individual work orders for each job; types of board to treat includes:

medium density fibreboard

core for laminated veneer

chipboard

fibreboard

plywood

at the completion of each of the above jobs:

shut-down and clean equipment in line with organisational safety procedures

dispose of excess chemicals in line with environmental protection practices

safely store unused chemicals

stack finished boards in storage location according to common size, thickness, length and surface treatment.


Evidence of Knowledge

A person competent in this unit must be able to demonstrate knowledge of:

environmental protection practices for surface treating raw boards:

reducing water and energy use

cleaning plant, tools and equipment

disposing of, recycling and reusing timber

disposing of hazardous substances

storage layout and categories for:

raw materials

stacking finished boards

characteristics of timber panels and the effects of chemical treatment including:

medium density fibreboard

core for laminated veneer

chipboard

fibreboard

plywood

properties, at a basic level of understanding, of chemicals used for surface treating raw boards and their purpose

methods used to safely store chemicals

typical work flow processes for surface treating raw boards

purpose, features, operation, shut down and cleaning of compressor driven spray boom equipment

range of appropriate chemical flow rates to avoid equipment blockages and optimise quality and quantity of production output

organisational procedures specific to surface treating raw boards:

workplace health and safety with particular emphasis on equipment lock out, use of personal protective equipment and handling hazardous substances

communication reporting lines

recording and reporting production outcomes and equipment faults.


Assessment Conditions

The following resources must be made available:

compressor driven spray boom equipment

personal protective equipment suitable for surface treating raw boards

raw boards which includes one or more of the following:

medium density fibreboard

core for laminated veneer

chipboard

fibreboard

plywood

surface treatment chemicals

manufacturers’:

safety data sheets for surface treatment chemicals

instructions for equipment use

recommendations for cleaning equipment

work order with specific instructions for chemical treatment of timber panel products

template documents for recording production outcomes and equipment faults

relevant personnel for the purposes of communicating information

organisational procedures for surface treating raw boards.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessor requirements

Assessors must:

hold the appropriate assessor competency standards as outlined in regulations; and

be able to demonstrate vocational competencies at least to the level being assessed; and

be able to demonstrate how they are continuing to develop their VET knowledge and skills as well as maintaining their industry currency and assessor competence.


Foundation Skills

This section describes those core and employment skills that are essential to performance and are not explicit in the performance criteria.

Numeracy skills to:

identify quantities of required material within work orders and count numbers of raw boards

Oral communication skills to:

ask questions and actively listen to clarify contents of work orders.

Reading skills to:

interpret:

workplace health and safety and other organisational procedures

work orders

safety data sheets for surface treatment chemicals

manufacturers’ instructions.

Writing skills to:

complete accurate basic records for production outcomes and equipment faults.

Planning and organising skills to:

efficiently and logically sequence the stages of preparation and production using work order to guide activities.

Problem-solving skills to:

identify and dispose of defective boards or rectify

identify processing problems and faulty equipment and resolve by reporting or rectifying.

Technology skills to:

select and use appropriate personal protective equipment for treating boards with chemicals

efficiently and safely operate spray boom equipment.


Range Statement

Not Applicable


Sectors

Wood Panel Products