Application
This unit of competency describes the outcomes required to treat paper with resin in readiness for use in the laminating process.
The unit applies to production operators and technicians who treat paper in a forest and wood products factory setting and includes operator maintenance.
No licensing, legislative, regulatory, or certification requirements apply to this unit at the time of publication.
Elements and Performance Criteria
Elements describe the essential outcomes. | Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions. |
1. Prepare for treating | 1.1 Review work order and where required check with appropriate personnel. 1.2 Identify type and quantity of paper for treating. 1.3 Select appropriate personal protective equipment and check for operational effectiveness. 1.4 Plan treating processes in line with work order. |
2. Load paper | 2.1 Use equipment in line with organisational safety procedures, manufacturer’s instructions and environmental protection practices. 2.2 Locate paper rolls and move to loader. 2.3 Complete pre start-up equipment checks to ensure operational effectiveness. 2.4 Thread paper and commence feed process, ensuring minimal paper damage. 2.5 Change rolls when depleted and in line with treatment requirements. |
3. Operate treater equipment | 3.1 Bring treater to full operating condition, and regularly check operating parameters in line with manufacturer’s instructions. 3.2 Run treating line, keeping paper treated with foreign material clear of treating process. 3.3 Check resin parameters regularly and adjust in line with manufacturer’s instructions. 3.4 Assess paper regularly, ensuring specified outcomes in line with work order. 3.5 Direct treated paper to storage or processing operations in line with organisational procedures. |
4. Fill resin tank | 4.1 Shut off resin feed from tanks in line with manufacturer’s instructions. 4.2 Wash and drain resin tanks thoroughly in line with environmental protection practices. 4.3 Pump resin from delivery truck to tank, monitor to ensure successful transfer and complete appropriate documentation. 4.4 Wash area surrounding tank clear of any spillage in line with organisational safety procedures and environmental protection practices. |
5. Operate effluent system | 5.1 Clean effluent tanks regularly in line with environmental protection practices. 5.2 Add settling agents to effluent tanks according to required quantities and allow for settling. 5.3 Remove solids and dispose of in line with organisational safety procedures and environmental protection practices. |
6. Complete operator maintenance | 6.1 Follow organisational safety procedures to lock out equipment. 6.2 Check treating mechanisms for operational effectiveness. 6.3 Check, adjust and maintain vat and oven temperatures in line with manufacturer’s recommendations. 6.4 Dispose of excess resin in line with environmental protection practices. 6.5 Keep machine clear of dust and debris in line with organisational safety procedures. 6.6 Record and report paper treating process, equipment faults and maintenance requirements to appropriate personnel. |
Evidence of Performance
A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit.
complete paper treatment processing in line with individual work orders for each job which prescribe different paper thicknesses and quantities
for each of the above jobs, direct treated paper to appropriate storage location or to downstream processing
after each of the above jobs, complete operator maintenance on paper treatment equipment used
complete refill of resin tanks
demonstrate cleaning process for effluent tanks.
Evidence of Knowledge
A person competent in this unit must be able to demonstrate knowledge of:
environmental protection practices for paper treatment processes:
reducing water and energy use
cleaning plant, tools and equipment
cleaning spillages and disposing of hazardous substances
purpose of treating paper
characteristics of paper, effects of the treatment process and appropriate range of temperatures
properties, at a basic level of understanding, of resin types used to treat paper
methods used to assess condition of paper for finish quality and faults
typical work flow processes and paper treatment techniques
typical flow of material supply in and out of the paper treatment area
purpose, features and operation of equipment used in the paper treatment process:
treaters
vats
ovens
resin tanks
effluent tanks
methods used to:
safely handle chemicals used in the treatment process
pump deliveries of resin
clean effluent tanks
maintain paper treatment equipment
organisational procedures specific to treating paper:
workplace health and safety with particular emphasis on equipment lock out, use of personal protective equipment and handling hazardous substances
communication reporting lines
recording and reporting deliveries, process outcomes, equipment faults and maintenance requirements.
Assessment Conditions
The following resources must be made available:
equipment used in the paper treatment process which must include at least one of the following:
treaters
vats
ovens
resin tanks
effluent tanks
maintenance tools and equipment
delivery truck loaded with resin
personal protective equipment suitable for operation and maintenance of paper treatment equipment
resin
settling agents
a diverse commercial range of paper of different thicknesses in roll form
manufacturers’:
safety data sheets
instructions for equipment use
recommendations for maintaining equipment
work order with specific instructions for the types and quantity of paper to be treated
template documents for recording deliveries, process outcomes, equipment faults and maintenance requirements
recording pest control outcomes
relevant personnel for the purposes of communicating information
organisational procedures for treating paper.
Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.
Assessor requirements
Assessors must:
hold the appropriate assessor competency standards as outlined in regulations; and
be able to demonstrate vocational competencies at least to the level being assessed; and
be able to demonstrate how they are continuing to develop their VET knowledge and skills as well as maintaining their industry currency and assessor competence.
Foundation Skills
This section describes those core and employment skills that are essential to performance and are not explicit in the performance criteria. | |
Numeracy skills to: | read basic temperature settings; set and adjust levels according to treatment requirements calculate the feed rate to optimise quality and quantity of production output check and adjust resin feed quantities complete routine calculations to add correct ratio of settling agent to effluent tanks. |
Oral communication skills to: | ask questions and actively listen to clarify contents of work orders. |
Reading skills to: | interpret: workplace health and safety and other organisational procedures work orders safety data sheets manufacturers’ instructions and maintenance recommendations. |
Writing skills to: | complete accurate basic records for deliveries, process outcomes, equipment faults and maintenance requirements. |
Planning and organising skills to: | efficiently and logically sequence the stages of paper treatment processes using work order to guide activities. |
Problem-solving skills to: | recognise faulty equipment and resolve by reporting or rectifying. |
Technology skills to: | select and use appropriate personal protective equipment to operate and maintain paper treatment equipment efficiently and safely operate and maintain paper treatment equipment. |
Range Statement
Not Applicable
Sectors
Wood Panel Products