ICPSUP357
Apply quick changeover procedures


Application

This unit describes the skills and knowledge required to carry out quick operational changeovers and recommend improvements within the scope and authority of the job.

It applies to individuals who perform a range of defined tasks relating to the printing and print finishing industry, who may also provide some leadership and guidance to others with some limited responsibility for the output of others.

No licensing, legislative or certification requirements apply to this unit at the time of publication.


Elements and Performance Criteria

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Prepare for changeover

1.1 Timing of changeover is determined according to production schedule

1.2 All required tools/parts/materials are obtained for changeover

1.3 Process and tools/parts/materials are organised ready for changeover

1.4 Liaison with relevant people is conducted for quick changeover

2. Make quick changeover

2.1 Quick changeover is planned according to quick changeover principles

2.2 Changeover is completed according to enterprise procedures

2.3 Output is checked to meet specifications

2.4 Any steps which cause a problem are noted and changes recommended to problematic steps

3. Improve work health and safety (WHS)

3.1 Hazards in all steps/actions are identified

3.2 Risks from each hazard are determined

3.3 Actions which may be performed in a more ergonomic manner are identified

3.4 Changes are recommended to improve WHS

Evidence of Performance

Evidence of the ability to:

plan a changeover including scheduling, organising tools, parts and materials, and liaising with required people

complete a changeover according to quick changeover procedures

identify hazards during all steps of changeover, determine risks, and recommend changes to improve health and safety.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.


Evidence of Knowledge

To complete the unit requirements safely and effectively, the individual must:

explain principles of a quick changeover

identify relevant procedures

explain purposes/requirements of changeover

describe how to recommend WHS or changover improvements

explain how to check that output meets quality requirements

outline the process for minimisation of changeover scrap

summarise work health and safety (WHS) requirements for completing changeovers.


Assessment Conditions

Gather evidence to demonstrate consistent performance in conditions that are safe and replicate the workplace. Noise levels, production flow, interruptions and time variances must be typical of those experienced in the Support field of work and include access to machinery for changeover.

Assessors must satisfy NVR/AQTF assessor requirements.


Foundation Skills

This section describes language, literacy, numeracy and employment skills incorporated in the performance criteria that are required for competent performance.

Skill

Performance Criteria

Description

Reading

1.1

Recognises text within job specifications and follows written instructions

Writing

2.4. 3.1. 3.4

Uses clear, specific and industry related terminology to complete and update workplace documentation

Oral Communication

1.4, 3.4

Clearly articulates requirements using language appropriate to audience and environment

Numeracy

1.1

Uses simple mathematical calculations to determine timeframes

Navigate the world of work

2.2, 3.1-3.4

Takes personal responsibility for adherence to enterprise policies, procedures and standards

Get the work done

1.1-1.3, 2.1, 2.3, 2.4, 3.1-3.3

Takes responsibility for planning and organising own workload, necessary resources and workplace scheduling

Recognises and takes responsibility for addressing predictable and some less predictable problems in familiar work contexts


Sectors

Support