Prerequisites
Nil | ||
Elements and Performance Criteria
ELEMENT | PERFORMANCE CRITERIA |
1. Identify optimal operating conditions | 1.1. The production potential of the components of the system are identified 1.2. Production orders and plans are analysed to identify sustained production requirements 1.3. Integration options are identified and analysed to ascertain the optimal integration model 1.4. Software and programming requirements to attain and sustain optimal integration are identified and recorded |
2. Prepare for software installation | 2.1. Program format and operational intent is accurately determined and required applications identified 2.2. Specifications are checked for required operating conditions 2.3. Program instructions are checked for compliance with specifications 2.4. Software timers are set to specification where required |
3. Install and integrate automatic process machine control programs | 3.1. Appropriate program loading technique is selected 3.2. External loading devices are correctly connected to automatic process machine control systems 3.3. Machine control system is placed in correct operational mode to accept program loading 3.4. Program is downloaded in accordance with manufacturers' recommended procedure and enterprise requirements 3.5. Checks are made during and after downloading to ensure accurate and complete data transfer 3.6. External program loading devices and connections are disconnected from process and machine control system 3.7. Integration protocols and actions are completed |
4. Commission automatic process and machine control programs | 4.1. Operation of the production system using the programs is observed 4.2. Outputs are checked and measured for compliance with specifications 4.3. External inputs are checked for compliance with specifications, according to specified procedures 4.4. Total operation is checked for compliance with specifications where applicable 4.5. Location of program master copy storage is confirmed |
Required Skills
|
Required skills |
collect, organise and understand information related to CNC production optimisation, including the relevant technical, regulatory, environmental and safety requirements communicate ideas and information to enable clarification of the requirements, coordination of work with site managers, supervisors, and other workers, and the reporting of work outcomes and problems plan and organise activities, including the obtaining of systems and materials to avoid any backtracking, workflow interruptions or unnecessary systems downtime work with others and in a team by recognising dependencies and using cooperative approaches to optimise workflow and productivity use mathematical ideas and techniques to correctly calculate flow and systems parameters create and apply systematic problem solving techniques to anticipate problems, avoid re-working and wastage use the full scope and potential workplace technology related to CNC production operations |
Required knowledge |
company operating procedures, including procedures for programming CNC equipment operation requirements of equipment and work systems to be programmed |
Evidence Required
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package. | |
Critical aspects of evidence | Locate, interpret and apply relevant information Apply safety requirements throughout the sequence, including the use of personal protective clothing and equipment On a minimum of two occasions with at least one involving a CNC Machining and Processing Centre, optimise production, and Suggest improvements to CNC controlled operations and where authorised, negotiate changes Modify activities to cater for variations in workplace cultures and environment Work effectively with others |
Resource implications | CNC production equipments, software, production materials and a production plan/schedule |
Method of assessment | Assessment methods must confirm consistency or the potential for consistency of performance over time and in a range of workplace relevant contexts. Assessment should be by direct observation and questioning on underpinning knowledge. Assessment may be conducted over time and may be in conjunction with assessment of other units of competency |
Context of assessment | Assessment may occur on the job or in a workplace simulated facility with relevant process equipment, materials, work instructions and deadlines. |
Range Statement
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included. | |
Unit scope | This unit covers the work involved in optimising CNC process and machine control programs used in the furnishing industry. It requires the integration of process machines that may normally function on a stand-alone basis. The optimisation of CNC programs is undertaken in accordance with established enterprise procedures and practices may include requirements recommended by manufacturers/developers |
Production systems | Production systems are to include CNC machining and processing centres |
Unit context | OHS requirements include legislation, building codes, material safety management systems, hazardous substances and dangerous goods codes and safe operating procedures Work is carried out in accordance with legislative obligations, environmental legislation, relevant health regulations, authorised handling procedures and organisation insurance requirements Work requires individuals to demonstrate analytical and organisational ability, judgement and problem solving skills |
Workplace environment | Work is generally performed without other qualified assistance Customers are normally internal |
Personal protective equipment | Personal protective equipment is to include that prescribed under legislation, regulations and enterprise policies and practices |
Information and procedures | Enterprise production plans and schedules CNC and production systems manufacturers' specifications and instructions Standard form of installing and commissioning CNC programs Organisation work specifications and requirements Legislation/regulations/national and industry codes and practices relevant to the installation and commissioning Quality and Australian standards and procedures |
Sectors
Unit sector | Furnishing Technology |
Employability Skills
This unit contains employability skills. |
Licensing Information
Not applicable.