Nil

ELEMENT

PERFORMANCE CRITERIA

1. Identify work requirements

1.1. Work requirements including materials, types of cuts, shapes and edges, processes and quantities required are identified from work instructions or job order in accordance with workplace procedures

1.2. Workplace health and safety requirements, including personal protection needs, are observed throughout the work

1.3. Tools, equipment and materials are selected and checked prior to use to ensure that they are appropriate for the work, serviceable and in a safe condition

1.4. Cutting list and quality standards are determined and procedures identified in accordance with workplace requirements and industry standards

1.5. Glass to be cut, shaped and drilled is selected using information from the work order including, type of glass, thickness, colour and dimensions

1.6. Machines, equipment and settings required to perform the work are identified

2. Prepare for work

2.1. Sequence of work is planned to ensure processing is conducted in a logical order

2.2. Suitable cutting, shaping, drilling, edging and lubrication methods are selected

2.3. Glass processing table is selected and work surface is cleared of debris and dust

2.4. Work area is cleared of obstructions and potential hazards with cullet bins located close to work area

2.5. Glass is checked for imperfections and damage prior to handling

2.6. Glass to be processed is located in the work area using correct manual handling procedures

2.7. Glass is measured accurately to minimise waste and within specified tolerances according to enterprise standards

2.8. Components and controls of machines including emergency stops and guards are identified and tested for working order

3. Process glass

3.1. Tools and equipment are operated and monitored in accordance with manufacturers' instructions and workplace procedures to ensure correct product quality and output

3.2. Glass is processed to required standard in accordance with job order, work instructions and procedures, including the performance of routine lubrication and adjustments of machines/equipment

3.3. Problems occurring during work operations are identified and reported to appropriate persons

3.4. Authorised changes in working procedures are followed

3.5. Completed product is inspected for quality of work and repaired, reprocessed or discarded in accordance with workplace procedures

4. Complete

4.1. Processed glass is labelled and stored following workplace procedures ensuring there are no projections

4.2. Scraps and off-cuts are removed for disposal or recycling as required

4.3. Work area is cleaned and rubbish disposed of as appropriate

4.4. Workplace documentation is completed as required

4.5. Tools, equipment and unused materials are removed and stored appropriately

Required skills

collect, organise and understand information related to work orders, basic plans, and safety procedures

communicate ideas and information to enable confirmation of work requirements and specifications, coordination of work with supervisor, other workers and customers, and the reporting of work outcomes and problems

plan and organise activities, including the preparation and layout of the work area and the obtaining of equipment and materials to avoid any backtracking, workflow interruptions or wastage

work with others and in a team by recognising dependencies and using cooperative approaches to optimise workflow and productivity

use mathematical ideas and techniques to correctly complete measurements, calculate area, estimate glass requirements and minimise waste

use pre-checking and inspection techniques to anticipate processing problems, avoid re-working and wastage

use the limited workplace technology related to the processing

Required knowledge

the qualities and characteristics of glass, including the hazards and handling requirements

identification of glass processing equipment, functions and procedures

the set up and operation of glass processing equipment including procedures for reporting product defects or equipment faults

workplace safety system requirements related to glass processing

workflow in relation to glass processing

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Critical aspects of evidence

Interpret work orders and plan processing operations

Identify the materials, patterns/plans, processes, machines, equipment and settings to undertake a glass processing task

Apply AS4667 Quality requirements for cut to size and processed glass

Apply safe handling requirements for equipment, products and materials, including use of personal protective equipment

Set up for and prepare to process glass

Follow work instructions, operating procedures and inspection practices to:

minimise the risk of injury to self and others

prevent damage to goods, equipment and products

maintain required production output and product quality

As a minimum, demonstrate the ability to:

identify and use AS4677 Quality requirements for cut-to-size and processed glass

complete straight cuts by hand and portable diamond saws, simple shapes, truncated and radius corners, circles, fan holes, pay holes and ovals in annealed and laminated glass up to and including 6.38 mm and up to 1.0 m 2

rough and smooth arris annealed and laminated glass up to and including 6.38 mm by hand and up to 0.5 m 2

drill holes with portable diamond drills and tungsten spear point drills in annealed and laminated glass up to and including 6.38 mm and up to 0.5 m 2

calculate the cost of glass and edgework

Work effectively with others

Modify activities to cater for variations in workplace contexts and environment

Resource implications

Glass sheet/product, processing facilities/equipment (such as cutting equipment and glass edging equipment), table, work area, work orders and appropriate safety and personal protection equipment.

Method of assessment

Assessment methods must confirm consistency of performance over time and in a range of workplace relevant contexts.

Assessment should be by direct observation of tasks and questioning on underpinning knowledge.

Assessment may be in conjunction with assessment of other relevant units of competency.

Context of assessment

Assessment may occur on the job or in a workplace simulated facility with relevant glass processing equipment, materials, work instructions and deadlines.

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Unit context

OHS requirements may include legislation, Australian Standard and building codes, material safety management systems, hazardous substances and dangerous goods codes and local safe operating procedures

Work is carried out in accordance with statutory requirements, environment legislation, manual handling procedures and relevant regulations and organisation insurance requirements

Work requires individuals to demonstrate discretion, judgement and problem solving skills in the planning, preparation and processing of thin glass sheet

Thin glass is:

annealed sheet glass less than or equal to 6mm thick. It may include mirrors.

laminated glass less than or equal to 6.38mm thick

Glass processing by hand includes:

cutting

shaping

cutting by portable diamond saws

drilling and edging.

Edging may include arising

Tools and equipment are to include:

flat felt covered cutting tables

tungsten wheel glass cutters

speed cutters

circle cutters

portable diamond saws

L-squares and straight edges

tape measures

glass handling gloves

safety glasses

gauntlets

aprons

marking pens

chinagraph pencils

templates and lubricants

Tools and equipment may include:

tables appropriate for cutting large glass sheets include mobile air floatation tables

roller castor tables or tilt tables with air flotation and breaker bars

Edging tools include but are not limited to:

edging stones and hand arising blocks

Drilling equipment may include, but is not limited to:

portable diamond drills and tungsten spear point hand drills

Materials are to include but are not limited to:

annealed and laminated glass for residential and commercial glazing

furniture applications and mirrors

Personal protective equipment

Personal protective equipment is to include that prescribed under legislation, regulation and Australian Standard policies and practices. It may include:

gloves

safety glasses

gauntlets

footwear

earmuffs

aprons and overalls

Information and procedures

Workplace procedures relating to the use and operation of tools and equipment required for the handling and processing of glass

Workplace instructions, including job sheets, cutting lists, plans, drawings and designs

Workplace procedures relating to reporting and communications

Manufacturer instructions for the use of equipment and materials

AS4667 Quality requirements for cut to size and processed glass

Unit sector

Glass and Glazing

This unit contains employability skills.