Nil

ELEMENT

PERFORMANCE CRITERIA

1. Identify work requirements and components

1.1. Work requirements in the form of product to be fabricated, its use, specifications, components and attachments are identified from work instructions

1.2. Australian Standards relating to glass components and products associated with the process are identified

1.3. Workplace health and safety requirements for fabrication and assembly of metal frames, including personal protection needs, are observed throughout the work

1.4. Components attachments, materials and tools required for the fabrication and assembly are identified and their availability, suitability (in terms of size, quantity, finish and profile), quality and serviceability ascertained

1.5. Tools, equipment and fixing and joining devices suitable for the method of fixing are identified

1.6. The process for the fabrication and assembly of metal frames is identified

2. Prepare for fabrication and assembly

2.1. Work sequence is planned in a logical order to suit the product specifications

2.2. Tools, equipment, components, attachments and materials are selected and checked prior to use to ensure that they are appropriate for the work, serviceable and in a safe condition

2.3. Jigs identified as being required are prepared or selected and checked for suitability for purpose

2.4. Measurements are checked for accuracy, legibility and tolerance

2.5. Mating or directional marks are noted and positioned

2.6. Machines and equipment are set up in accordance with production objectives, manufacturers' instructions and workplace procedures

3. Fabricate and assemble components

3.1. Machines, tools and equipment are operated in accordance with manufacturer instructions and workplace procedures to produce components in conformance to specifications

3.2. Components are laid out and assembled using:

3.2.1. jig (if required)

3.2.2. appropriate fastenings

3.2.3. appropriate tools and equipment

3.3. Frames are assembled ensuring conformity to specifications, alignment and appropriate fastening

4. Complete work

4.1. Completed frame is inspected to ensure compliance with quality standards and customer requirements

4.2. Completed frame is inspected to ensure compliance with quality standards and customer requirements

4.3. Equipment is cleaned, inspected and stored in accordance with workplace procedures, with unserviceable items tagged, faults identified and appropriate personnel are informed

4.4. Work area is cleaned and rubbish disposed of as appropriate

4.5. Workplace documentation is completed in accordance with enterprise requirements

4.6. Waste materials are removed from work area and disposed of in accordance with relevant statutory requirements and enterprise requirements

4.7. Tools, equipment and unused materials are removed and stored appropriately

Required skills

collect, organise and understand information related to work orders, basic plans, and safety procedures

communicate ideas and information to enable confirmation of work requirements and specifications, coordination of work with work supervisor, other workers and customers, and the reporting of work outcomes and problems

plan and organise activities, including the preparation and layout of the work area and the obtaining of equipment and materials to avoid any back tracking, workflow interruptions or wastage

work with others and in a team by recognising dependencies and using cooperative approaches to optimise workflow and productivity

use mathematical ideas and techniques to correctly complete measurements, calculate work requirements, optimise component and material sizes for economical cutting and assemble required materials

use pre-checking and inspection techniques to plan work, avoiding re-working and wastage

use the limited workplace technology related to the fabrication and assembly of metal frames

Required knowledge

workflow in relation to frame production

workplace safety system requirements related to the fabrication and assembly of metal frames

operation of tools and equipment used in the fabrication and assembly process

identification of equipment, processes and procedures

relevant Australian Standards

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Critical aspects of evidence

Interpret work order/job instruction and locate and apply relevant information to fabricate and assemble metal frames

Apply safe handling requirements for equipment, products and materials, including use of personal protective equipment

Follow work instructions, operating procedures and inspection practices to:

minimise the risk of injury to self and others

prevent damage to goods, equipment and products

maintain required production output and product quality

Complete work from product specification data sheets

Identify and select product materials

Fabricate frame and sash components, including:

cutting

tooling

routing

milling

drilling

crimping

Identify, select and install component hardware, including:

weather seals

wheels

stays

hinges

guides

locks

Assemble frames, including:

glass

gaskets

tapes

sealants

adhesives

fasteners

Reveal linings and flashings in accordance with AS2047, Section 6

Label and certify frames in accordance with AS2047, Section 8

Work effectively with others

Modify activities to cater for variations in workplace contexts and environment

Resource implications

Frame components, consumables, workplace operating procedures, personal protective equipment, an appropriate work area, tools and equipment.

Method of assessment

Assessment methods must confirm consistency of performance over time and in a range of workplace relevant contexts.

Assessment should be by direct observation of tasks and questioning on underpinning knowledge.

Assessment may be in conjunction with assessment of other relevant units of competency.

Context of assessment

Assessment may occur on the job or in a workplace simulated facility with relevant process equipment, materials, work instructions and deadlines.

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Unit context

Work requires individuals to demonstrate discretion, judgement and problem solving skills in the set up and operation of machines and in the assembly of frames

Work is carried out in accordance with statutory requirements, environment legislation, manual handling procedures and relevant regulations and organisation insurance requirements

OHS requirements may include legislation, standards, building codes, material safety management systems and local safe operating procedures

Work may be performed in workplaces which are involved in the manufacture of frames from aluminium and/or steel

Fabrication and assembly

This includes the selection of materials, components and attachments required for a metal frame, its fabrication and assembly prior to its installation.

Fabrication may include but is not limited to:

cutting

routing

milling

pressing

drilling

crimping

Tools and equipment may include:

assembly benches

drop and up-cut saws

pneumatic

hydraulic and manual presses

frame and sash tooling

copy routers

end millers

crimpers

electric and pneumatic powered drills and screwdrivers

pop rivet guns

pleuws guns and general hand tools

Materials may include but are not limited to:

aluminium alloys and steel

hardware

fasteners

plastics

sealants

tapes

vinyl

gaskets and timber reveals

Glass includes annealed glass, safety glass, patterned glass, tinted, heat reflective and insulated glass units.

Personal protective equipment

Personal protective equipment is to include that prescribed under legislation, regulation and Australian Standard policies and practices. It may include:

gloves

safety glasses

gauntlets

safety footwear

hard hats

aprons and overalls

Information and procedures

Workplace procedures relating to the setting and operation of machinery

Machine manufacturer specifications and operational procedures

Work instructions, including job sheets, cutting lists plans, drawings and designs

Safety standards, including personal protective equipment, OHS regulations and enterprise requirements

AS2047 Windows in Buildings

Unit sector

Glass and Glazing

This unit contains employability skills.