The unit applies to the preparation, operation, monitoring and adjusting of a tufting loom used in the production of textile products such as carpets.

Work is conducted according to defined procedures.

Work may be conducted in small to large scale enterprises and may involve individual and team activities.

The application of this unit is according to OHS practices of the enterprise and workplace practices, which may include:

requirements prescribed by legislation, awards, agreements and conditions of employment

standard operating procedures

work instructions

oral, written and visual communication

quality practices, including responsibility for maintenance of own work quality and contribution to quality improvement of team or section output

housekeeping

tasks related to environmental protection, waste disposal, pollution control, and recycling

This unit requires the application of skills associated with planning and organising for the safe and efficient use of tufting looms. This unit also requires the ability to check the quality of products, identify and communicate inconsistencies or other problems and complete workplace documentation. Self management skills are applied to ensure workplace and quality standards are achieved.

Prerequisites

ELEMENT

PERFORMANCE CRITERIA

1 Set up and load tufting loom

1.1 Specifications are checked to identify requirements for production.

1.2 Loom settings are checked to meet product requirements.

1.3 Tufting yarns are identified, checked and joined into the loom according to manufacturer specifications.

1.4 Non-conforming materials are reported.

1.5 Area around loom is kept clean during setting and loading.

2 Operate and monitor tufting loom

2.1 Tufting loom is started and stopped according to manufacturer requirements.

2.2 Loom is monitored to ensure correct operation.

2.3 Waste is sorted.

2.4 Loom is cleaned when required.

2.5 Minor product process and machine faults are identified and corrected where necessary to meet specified requirements and are reported.

2.6 Major machine faults are reported.

3 Check product quality

3.1 Product is checked against quality standards.

3.2 Product is assessed for faults and non-conformances.

3.3 Product faults are rectified or reported.

4 Complete tufting process

4.1 Product is unloaded or removed according to manufacturer specifications and OHS practices.

4.2 Product is despatched to next process.

4.3 Cleaning of area is completed to ensure work environment is maintained in a safe and productive manner.

4.4 Production records and other documentation are accurately completed.

This describes the essential skills and knowledge and their level, required for this unit.

Demonstrates knowledge of:

procedures and guidelines for safe operation of tufting machine

typical fault conditions and related fault finding procedures

types and styles of yarns used in tufted products

machine maintenance and repair techniques

technical specifications manuals

quality standards and practices

OHS practices including hazard identification and control measures

workplace practices

recording and reporting practices

Demonstrates skills to:

check machine safety equipment

recognise fault conditions

check and confirm compliance to operational specifications

read, interpret and follow information on work specifications, standard operating procedures and work instructions, and other reference material

maintain accurate records

communicate within the workplace

sequence operations

meet specifications

clarify and check task-related information

carry out work according to OHS practices

The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, Required Skills and Knowledge, the Range Statement and the Assessment Guidelines for the Training Package.

Critical aspects of evidence to be considered

Demonstrates skills and knowledge to:

check machine settings to meet production requirements

monitor tufting machine according to defined procedures and methods

make minor adjustments

check product against quality standards

load and unload products

complete records accurately and completely

apply OHS practices in work operations

Consistency in performance

Consistently applies skills and knowledge when:

organising work

completing tasks according to instructions

working systematically with attention to detail according to instructions

identifying improvements and avoiding damage

using workplace practices

using OHS practices

recording and reporting accidents and incidents

assessing operational readiness of equipment

recognising and adapting to cultural differences in the workplace, including modes of behaviour and interactions

Resource implications

Access is required to real or appropriately simulated situations, including work areas, materials and equipment, and to information on workplace practices and OHS practices.

Context for assessment

Assessment may occur on the job or in an appropriately simulated environment.

Interdependent assessment

This unit may be assessed independently or in combination with other relevant units.

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the Performance Criteria, is detailed below. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs if the candidate, accessibility of the item, and local industry and regional contexts.

Legislative/regulatory requirements

All work must comply with relevant Federal and State or Territory legislative or regulatory requirements.

Set up and load machine may include

creeling or beaming

primary backing

backing type and specifications

yarn type and specifications

Product requirements may include

level loop

cut pile

cut and pile

loop pile

colour

pattern

size

stitch rate

tension

hard twist pile

blends

frieze (textured/bulk)

Saxony (plush)

Berber (thick yarns)

sisal/cord (textured)

Tufting yarns may include

wool

nylon

acrylic

polypropylene

polyester

Joined may include

splicing

weavers knot

double weavers knot

Faults may include

holes

j-cutting

low-cut yarn

incorrect yarn height

foreign matter

creasing of primary backing or carpet

lines in carpet

marks

broken looper

choppy face

blocked creel tubes

OHS practices

OHS practices include hazard identification and control, risk assessment and implementation of risk reduction measures specific to the tasks described by this unit, and may relate to:

manual handling techniques

standard operating procedures

personal protective equipment

safe materials handling

taking of rest breaks

ergonomic arrangement of workplaces

following marked walkways

safe storage of equipment

housekeeping

reporting accidents and incidents

environmental practices

Sector

Textile Production

This unit contains employability skills.