MARC025
Operate and maintain engines for auxiliary systems other than steam auxiliary systems


Application

This unit involves the skills and knowledge required to operate and perform basic maintenance on non steam driven auxiliary systems according to relevant workplace practices and codes of practice. It includes operating controls, monitoring performance and maintaining operational condition of auxiliary equipment during use.

This unit applies to engine workers working in the maritime industry as a Marine Engine Driver Steam.

No licensing, legislative or certification requirements apply to this unit at the time of publication.


Elements and Performance Criteria

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Prepare for sea

1.1

Spares and stores required for proposed voyage are acquired

1.2

Preparations and checks are completed prior to sailing

1.3

Flammable/explosive materials are stowed and managed according to regulatory and organisational requirements

1.4

Engines are started according to manufacturer specifications and organisational requirements

1.5

Deviations from norm are promptly identified and rectified ore referred

1.6

Adjustments are made to achieve a safe and efficient operation

1.7

Inability to start engine is reported, and logged promptly and accurately to appropriate personnel

2

Operate internal combustion engines and auxiliary systems

2.1

Engines and auxiliary systems are operated within technical specifications

2.2

Engines and auxiliary systems are operated and monitored to ensure they are within operating limits specified by organisational procedures and manufacturer recommendations

2.3

Environmental implications associated with operating engines and auxiliary systems are identified and controlled

2.4

Operational faults are recognised and rectified according to manufacturer specifications and fault-finding methods

2.5

Appropriate action is taken in a malfunction or emergency

3

Secure machinery after voyage

3.1

Vessel, equipment and machinery are locked down according to manufacturer specifications and organisational procedures

3.2

Operational records are completed according to workplace procedures

3.3

Damage and repairs requiring action are reported according to workplace procedures

4

Plan maintenance activities

4.1

Maintenance plan is accessed to determine maintenance requirements for engines and auxiliary systems

4.2

Inspections are conducted and additional non-routine maintenance requirements are determined

4.3

Tasks are planned and sequenced in conjunction with others involved in or affected by maintenance work

Evidence of Performance

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements, performance criteria and range of conditions on at least one occasion and include:

applying relevant work health and safety/occupational health and safety (WHS/OHS) requirements and work practices

attending to appropriate level of detail in recordkeeping

managing:

refrigerant gases

lubricating systems and prevent pollution of marine environment

cooling systems

pumping systems and prevent pollution of marine environment

operating and maintaining steering systems

operating marine auxiliary internal combustion engines within technical specifications

preparing machinery for sea

recognising and rectifying operational faults

securing machinery after voyage


Evidence of Knowledge

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements, performance criteria and range of conditions and include knowledge of:

basic constructional parts of marine auxiliary internal combustion engines

bilge pumping for vessels with several compartments

common faults in steering gear

construction and maintenance of heat exchangers

corrosion prevention

cross connections between bilge/ballast/seawater systems and fire main

dangers associated with:

back-flooding and methods to prevent back-flooding

LPG and petrol vapour

dangers of refrigerant gas leaks in confined spaces

diesel engine:

construction

fuel injection, timing and control equipment

operation and routine maintenance

dry sump and wet sump lubrication systems

electro-hydraulic steering gear

emergency steering

engine:

performance and reasons for lack of performance

protection arrangements

heat exchanger, keel cooler and raw water cooling systems

own ability and limits to rectify irregularities and faults

oil quality monitoring and filter changing procedures

planned maintenance

preparations and checks necessary before sailing

pump capabilities and requirements for priming

relevant licensing, legislative, regulatory or certification requirements

routine maintenance on steering systems

seawater circulating systems

securing machinery after voyage

shutting down machinery

storage and testing of LPG cylinders

testing of steering gear

two- and four-stroke cycles of operation

types of pumps and safety devices


Assessment Conditions

Assessors must satisfy National Vocational Education and Training Regulator (NVR)/Australian Quality Training Framework (AQTF) assessor requirements.

Assessment must satisfy the National Vocational Education and Training Regulator (NVR)/Australian Quality Training Framework (AQTF) standards.

Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.

Assessment must occur in workplace operational situations or where these are not available, in simulated workplace operational situations or an industry-approved marine operations site that replicates workplace conditions where operating and maintaining engines for auxiliary systems can be conducted.

Resources for assessment include access to:

relevant documentation including workplace procedures, regulations, codes of practice and operation manuals

tools, equipment and personal protective equipment currently used in industry

Performance should be demonstrated consistently over time and in a suitable range of contexts.


Foundation Skills

Foundation skills essential to performance are explicit in the performance criteria of this unit of competency.


Range Statement

Range is restricted to essential operating conditions and any other variables essential to the work environment.

Spares and stores include one or more of the following:

appropriate oils and grease

cleaning material

machinery spare parts

shackles and other lifting equipment

tools, hand and power

Preparations and checks must include:

checking:

coolants levels

fuel level

filters

confirming correct pressures of auxiliary systems

dip oil

inspecting:

batteries and turn on isolator

for leaks and faults

safety guards, power take off stubs and shafts

lubrication

opening valves as appropriate

power leads

spares and stores

stowage of LPG cylinders

Flammable/explosive materials include one or more of the following:

liquid fuels

LPG

refrigerant gas

Engines and auxiliary systems include one or more of the following:

auxiliary equipment and associated spaces

cooling systems

lubricating systems

marine two- and four-stroke diesel engines

paddle and shafting arrangements

propeller and immediate shafting alignment

pumping systems

refrigeration systems

steering systems

Environmental implications must include:

excessive noise and exhaust emissions

loss of fuel and oil overside

Emergencies include one or more of the following:

failure of the auxiliary engines

fire

flooding

loss of steering

Operational records include one or more of the following:

maintenance logs

running logs

Maintenance requirements include one or more of the following:

cleaning:

coolers

filters

greasing

maintaining emergency equipment

oiling

oily water separator

overhauling and repairing pumps

scheduled survey inspections

topping up oils


Sectors

Not applicable.


Competency Field

C – Equipment Operations