This unit applies to the purification of metal finishing effluent waters which typically contain cyanides, hexavalent chromium, heavy metal cations, certain anions, greases, etc.

Methods used may include chemical treatments, grease entrapment, metals precipitation and separation, ion exchange, reverse osmosis and gas scrubbing; and involve full or partial recovery of waste waters and chemicals.

Band: A

Unit Weight: 3

Path 1

MEM13003B

Work safely with industrial chemicals and materials

ELEMENT

PERFORMANCE CRITERIA

1. Load waste product

1.1. Waste from production process is obtained via established procedures.

1.2. Waste is loaded in accordance with standard operating procedures for waste/effluent.

2. Monitor plant for waste by-products

2.1. All process parameters are accurately monitored and recorded to identify waste/effluent.

2.2. Recording devices are checked for correct/continuous operation.

3. Adjust process

3.1. Knowledge of waste treatment processes is applied in determining appropriate adjustments.

3.2. Process parameters are checked to ensure they remain within specified limits.

3.3. All adjustments are made to accord with authority requirements with regard to waste.

3.4. In the event of mechanical failure, appropriate corrective action is undertaken.

Required skills

Look for evidence that confirms skills in:

performing safe loading of waste

monitoring process parameters

recording process parameters

checking recording devices for correct/continuous operation

making adjustments to the waste treatment process

checking process parameters for conformance to specification

maintaining the condition of the waste in accordance with the requirements of the relevant authority

taking corrective action in response to a mechanical failure

reading and interpreting routine information on written job instructions, specifications and standard operating procedures. May include drawings

following oral instructions

performing calculations using formulae

Required knowledge

Look for evidence that confirms knowledge of:

the hazards and control measures associated with handling waste products

the safety precautions to be taken when handling/loading the waste/effluent

the process parameters to be monitored

the procedures for monitoring process parameters and identifying waste/effluent

the procedures for recording process parameters

the procedures for checking process parameter recording devices

the adjustments that can be made to the waste treatment process and their effect on the condition of the waste

the procedures for adjusting process parameters

the specified limits for each process parameter

the legislative and regulatory requirements relating to waste management

the corrective actions that can be taken and the reasons for taking proposed corrective actions

the possible effects of surface finishing waste on the environment

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

A person who demonstrates competency in this unit must be able to treat metal finishing effluent waters. Competency in this unit cannot be claimed until all prerequisites have been satisfied.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Assessors must be satisfied that the candidate can competently and consistently perform all elements of the unit as specified by the criteria, including required knowledge, and be capable of applying the competency in new and different situations and contexts.

Context of and specific resources for assessment

This unit may be assessed on the job, off the job or a combination of both on and off the job. Where assessment occurs off the job, that is the candidate is not in productive work, then an appropriate simulation must be used where the range of conditions reflects realistic workplace situations. The competencies covered by this unit would be demonstrated by an individual working alone or as part of a team. The assessment environment should not disadvantage the candidate.

This unit could be assessed in conjunction with any other units addressing the safety, quality, communication, materials handling, recording and reporting associated with metal finishing waste effluent treatment or other units requiring the exercise of the skills and knowledge covered by this unit.

Method of assessment

Assessors should gather a range of evidence that is valid, sufficient, current and authentic. Evidence can be gathered through a variety of ways including direct observation, supervisor's reports, project work, samples and questioning. Questioning techniques should not require language, literacy and numeracy skills beyond those required in this unit of competency. The candidate must have access to all tools, equipment, materials and documentation required. The candidate must be permitted to refer to any relevant workplace procedures, product and manufacturing specifications, codes, standards, manuals and reference materials.

Guidance information for assessment

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Waste/effluent

Rinse waters, spent solutions, spills, leaks

Recording devices

pH meter, oxidising/reduction/potential probes (redox), flow rate

Waste treatment processes

Neutralisation, metal precipitation, solid separation (gravity, centrifuging), oxidation, reduction, grease entrapment, ion exchange

Process parameters

Solution flow, pH, redox (oxidising /reduction/potential) which typically contain cyanides, hexavalent chromium, heavy metal cations, certain anions, greases, etc.

Unit sector

Surface finishing

This unit contains employability skills.