MSATMVER402A
Verify a liquid measuring instrument using volume measures

This unit of competency covers the ability to apply National Test Procedures to determine whether a liquid measuring instrument using volume measures is suitable for trade and then mark it accordingly. It also involves the installation and/or repair of liquid measuring instruments.

Application

This unit of competency is applicable to verifiers who operate under a licence to test and mark specific classes of liquid measuring instruments tested using a volume measure only. They may also undertake sales, installation and/or repair of liquid measuring instruments. Liquid measuring instruments are used in a very wide range of commerce. For example, petrol bowsers measure fuel at the point of sale and flowmeters are used to measure bulk commodities such as milk, chemicals and petroleum products during production and distribution.

Industry representatives have provided case studies to illustrate the practical application of this unit of competency and to show its relevance in a workplace setting. These are found at the end of this unit of competency under the section 'This competency in practice'.


Elements and Performance Criteria

ELEMENT

PERFORMANCE CRITERIA

1. Install and repair liquid measuring instruments

1.1. Access and correctly interpret information for installing or repairing instruments

1.2. Select required components, tools and equipment in accordance with manufacturer/component supplier specifications

1.3. Perform installation or repair in accordance with legislation, industry codes of practice and organisational guidelines

1.4. Avoid instrument damage during installation or repair

2. Prepare for verification

2.1. Identify and evaluate the type of instrument to be verified

2.2. Access and correctly interpret documentation required for the verification

2.3. Identify and access test equipment, products and consumables required for the verification

2.4. Liaise with the trader to provide the items required on site

2.5. Ensure specified test equipment is fit for purpose in accordance with applicable legislation and organisational procedures

2.6. Store and transport test equipment in accordance with organisational procedures and industry best practice

2.7. Identify relevant local workplace health and safety issues and implement appropriate control strategies

3. Evaluate liquid measuring instrument performance

3.1. Evaluate whether the operating environment will impact on the instrument performance

3.2. Modify the operating environment or implement alternative arrangements to ensure reliable test conditions as necessary

3.3. Identify the maximum permissible errors for the instrument from the legislative requirements

3.4. Use test equipment safely in accordance with applicable legislation and organisational procedures

3.5. Check instrument for compliance with the appropriate Certificates of Approval

3.6. Inspect the instrument in accordance with relevant National Test Procedure and appropriate National Measurement Institute policy

3.7. Evaluate results against prescribed performance criteria and determine if the instrument is suitable for trade use in accordance with legislative requirements

4. Report verification results

4.1. Display the verification result on the instrument in accordance with legislative requirements

4.2. Use test reports to present verification results in the required format

4.3. Complete verification documentation in accordance with legislative requirements and organisational procedures

4.4. Communicate results within the specified time and in accordance with organisational guidelines

5. Model and encourage compliance with statutory requirements

5.1. Apply organisation's procedures and practices to meet licensing authority's requirements

5.2. Clarify any issues about licensing requirements with the licensing authority as they arise

5.3. Review work and seek feedback from others to confirm continuing compliance with licensing requirements

5.4. Identify implications of non-compliance with licensing requirements

5.5. Identify inadequacies in trader's procedures and practices which may contribute to non-compliance with licensing requirements and/or national measurement legislation

5.6. Explain inadequacies and possible remedial actions to trader

6. Maintain statutory records

6.1. Keep accurate and complete records in accordance with licensing requirements

6.2. Ensure authorisation, training and relevant licences are current in accordance with organisational and licensing requirements

6.3. Inform the licensing administering authority of changes to personal information as required by statute

Required Skills

Required skills

diagnosing faults in liquid measuring instruments

installing and repairingliquid measuring instruments with a basic design

accessing, interpreting and applying a range of documents for the verification of liquid measuring instruments including:

national measurement legislation

intermediate National Test Procedures

Certificates of Approval

National Measurement Institute inspection policy

Australian Standards

industry codes of practice

correction tables for volume, density and pressure for a range of liquids

national and international design rules

pattern approval documents

performing verification tests over extended durations in non-routine and hazardous environments

accessing and interpreting Certificates of Verification for a range of reference standards

using advanced communication and negotiation skills to:

explain purpose of the verification

inform traders of non-compliances and consequences of failing to rectify

access external equipment and resources to complete the verification

explain verification procedures and outcomes to tradersand managers

accessing, transporting, setting up, validating, using and maintaining a broad range of test equipment and reference standards

identifying and evaluating environmental factors that may impact on performance of liquid measuring instruments

organising large equipment to be dispatched ahead of verification visit

conducting tests and recording results with close attention to detail and accuracy

performing calculationsinvolving:

fractions, decimals, ratios, proportions and percentages

evaluation of formulae containing powers, exponents and logarithms functions

use of scientific notation, correct units and correct number of significant figures

calculation of uncertainties

preparation and interpretation of linear, semi-log and log-log graphs

interpretation of statistical quantities, such as mean, median, mode, range, variance and standard deviation

determination of regression line equations and correlation coefficients

preparation and interpretation of more complex control charts and frequency distribution plots

planning complex tasks

developing/implementing an efficient verification strategy that minimises disruption to traders, the public, technicians, employees, colleagues and suppliers

demonstrating professionalism and maintaining the rights of the trader at all times

solving unexpected problems and non-routine issues

working safely which may include applying basic first aid, confined space entry, working with hazardous materials, working safely in hazardous environments, working with heavy machinery, Australian Institute of Petroleum (AIP) cold work clearance permit, safety induction and working at heights

Required knowledge

design, major components and functions of liquid measuring instruments

licensing requirements for a verifier including:

quality management system

licence conditions

maintenance of statutory records

general chemical and physical principles and concepts including:

physical states (solid, liquid gas)

weight, mass, gravity and density

pressure, pressure differential, backpressure and head pressure

fluid flow

flashpoint, boiling point and ice point

viscosity

temperature effects and coefficients of expansion

knowledge of the operating procedures across a range of environments including laboratories, retail, commercial, office, manufacturing, industrial, mining, construction, medical, chemical and petroleum

knowledge of metrological terms and terminology specific to liquid measuring instruments such as:

maximum permissible errors, maximum permissible difference and maximum permissible variation

traceability

repeatability

uncertainty, error of measurement and error of indication

meter creep

hose dilation

temperature correction

linearisation

gas elimination

national measurement legislation applicable to liquid measuring instruments

detailed knowledge of National Test Procedures and operating procedures for equipment and reference standards used in job role including:

purpose of test

test conditions and possible environmental impacts on performance of the instrument

key preparation/measurement steps in test method

calculation steps to give results in appropriate units and precision

maximum permissible errors for liquid measuring instruments under inspection

procedures for completing verification documentation

organisational policy and procedures for verifying instruments

safety principles and procedures relevant to instruments

basic first aid and site safety induction if required

Evidence Required

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Competency must be demonstrated in the ability to perform consistently at the required standard for one class of liquid measuring instrument listed in the Range Statement.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Assessors should ensure that candidates can:

identify, access and apply test procedures

identify and use suitable reference standards

install and repair liquid measuring instruments to meet statutory requirements

evaluate and adjust the impact of the operating environment on the performance of the instrument

analyse test results to determine the instrument's suitability for verification (trade use)

maintain the security and confidentiality of data in accordance with organisational and regulatory requirements

report results in the required formats and expected timeframe.

Context of and specific resources for assessment

This unit of competency is to be assessed in the workplace or simulated workplace environment.

This unit of competency may be assessed with:

MSATMREF301A Use and maintain reference standards.

Resources may include:

liquid measuring instruments using volume measures, test equipment and reference standards

computer and relevant software and/or organisation information management system

Certificates of Approval for instruments

relevant legislative and organisational procedures.

Method of assessment

The following assessment methods are suggested:

questions to assess understanding of relevant procedures and remedial actions

review of verification reports prepared by the candidate

feedback from supervisors and peers regarding the candidate's ability to verify the performance of instruments in accordance with legislative and organisational procedures.

In all cases, practical assessment should be supported by questions to assess underpinning knowledge and those aspects of competency which are difficult to assess directly. Questioning techniques should suit the language and literacy levels of the candidate.

This competency in practice

Industry representatives have provided the case studies below to illustrate the practical application of this unit of competency and to show its relevance in a workplace setting.

A service station operator of a large company owned site requests a servicing company to visit their site as he has noticed that one fuel dispenser has a faulty display and the service station appears to have inconsistent dip reading. The verifier arrives and introduces himself and informs the owner that under their contract all fuel dispensers are due for checking. The verifier completes a safety check, AIP clearance form and asks about the location of the fuel return points. The verifier then blocks the lane next to the fuel dispenser, puts safety signs, barricades and test measures in place and ensures that the work area is safe.The verifier repairs the faulty display and proceeds to test the fuel dispenser. He visually checks the fuel dispenser against the Certificate of Approval and checks for any leaks noting any discrepancies on a verification report form. He then tests the fuel dispenser as per the National Test Procedures noting results on the test report and returning dispensed fuel to the storage tanks in a safe manner. The verifier finds the fuel dispenser is outside the maximum permissible error and adjusts the dispenser. After repeating the National Test Procedure, he finds the dispenser is within the maximum permissible error and then seals and marks the dispenser with his mark.

The verifier then tests the other fuel dispensers on-site. Some require adjustment before being verified and marked. Another dispenser is within the maximum permissible error and does not require adjustment. One dispenser cannot be adjusted within the maximum permissible error and the verifier removes the mark. After all dispensers are tested, the verifier completes the verification forms, fuel usage form and AIP form. The verifier informs the site manager that one dispenser cannot be used as it is non-compliant and issues a non-compliancy form. The site manager locks the dispenser until repairs can be made. The remaining forms are given to the site manager and the verifier departs.


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Prescribed performance criteria for instruments

Prescribed performance criteria for instruments may include:

design is in accordance with the appropriate Certificates of Approval

performance meets the criteria described in the Certificates of Approval, National Test Procedure and legislation

Appropriate documentation

Where reference is made to documentation, it is expected the latest version will be used.

Appropriate documentation may include:

reference standards

Certificates of Verification

Certificates of Approval for liquid measuring instruments

test procedures for verifying liquid measuring instruments

organisational test reports

organisational procedures e.g. company quality assurance manual

National Measurement Act

occupational health and safety (OHS) regulations, guidelines and procedures and material safety data sheets (MSDS)

equipment manuals and warranty, supplier catalogues and handbooks

Certificates of Approval

Certificates of Approval may include:

any Certificate issued by the Chief Metrologist under Regulation 60 of the National Measurement Regulations approving the pattern of a liquid measuring instrument as being suitable for trade

Test equipment

Test equipment may include:

reference standards of measurement

equipment other than reference standards of measurement such as pumps, funnels and hoses

Legislation

Legislation may include:

national measurement legislation

applicable Commonwealth, state and territory OHS legislation

National Measurement Institute policy

National Measurement Institute policy may include:

accepted test procedure variations

bulletin

instruction

determination

National Test Procedures for liquid measuring instruments

National Test Procedures for liquid measuring instruments may include:

fuel dispensers other than LPG dispensers

bulk flowmetering systems for liquid hydrocarbons other than LPG tested using a volume measure

milk flowmeters tested using a volume measure

any other test procedure prescribed by the National Measurement Institute

OHS and environmental management requirements

OHS and environmental management requirements refer to:

all operations must comply with enterprise OHS and environmental management requirements, which may be imposed through state/territory or Federal legislation. These requirements must not be compromised at any time

all operations assume the potentially hazardous nature of samples and require standard precautions to be applied

where relevant, users should access and apply current industry understanding of infection control issued by the National Health and Medical Research Council and State and Territory Departments of Health

Operating environmental impacts

Operating environmental impacts may include:

vibration

wind

heat

dust

electromagnetic interference

out of level

Records

Records may include:

test reports

safety procedures

a history of equipment calibration and test results

Liquid measuring instruments may include:

Verifiers may be licensed to test and mark specific classes of instruments from the following list.

Liquid measuring instruments may include:

fuel dispensers other than LPG dispensers

bulk flowmetering systems for liquid hydrocarbons other than LPG tested using a volume measure

milk flowmeters tested using a volume measure

any other liquid measuring instrument prescribed by the National Measurement Institute


Sectors

Unit sector

Trade Measurement


Employability Skills

This unit contains employability skills.


Licensing Information

Not applicable.