MSS405001A
Develop competitive systems and practices for an organisation

This unit of competency covers the skills and knowledge required to develop new strategies for competitive systems and practices or make improvements to existing systems and practices.

Application

This unit applies to a manager, technical specialist or similar in an organisation implementing competitive systems and practices, or in an organisation wishing to embark on the competitive systems and practices path. The person needs to be able to analyse the needs of the organisation and develop strategies and systems for effective implementation and continuous improvement of competitive systems and practices in the organisation.

This unit primarily requires the application of skills associated with communication in gathering, analysing and applying information and consulting with stakeholders. Problem solving, initiative and enterprise, and planning and organising are required to determine effective competitive systems and practices strategies for the organisation. This unit also requires aspects of self-management and learning to ensure feedback and new learning is integrated into competitive systems and practices strategies.


Prerequisites

Not applicable.


Elements and Performance Criteria

1

Determine appropriate analytical techniques

1.1

Liaise with key stakeholders to determine objectives of operations strategy

1.2

Examine current operations to determine major areas requiring improvement

1.3

Compare possible strategies, techniques and tools against organisation needs

1.4

Select possible strategies, techniques and tools

1.5

Consult with key stakeholders to confirm selected strategies, techniques and tools

2

Develop competitive systems and practices strategies

2.1

Estimate benefit/cost ratio for major stakeholders and the value stream overall

2.2

Determine preferred operations strategy

2.3

Examine and adapt strategy to organisation needs and priorities

2.4

Examine and adapt competitive systems and practices techniques and tools required to implement strategy

2.5

Negotiate with key stakeholders to develop an implementation plan

2.6

Determine key information and performance indicators required

3

Implement strategy

3.1

Determine data collection required

3.2

Identify and evaluate methods of collecting and processing required data

3.3

Determine hardware and other resources required

3.4

Evaluate skill needs required

3.5

Ensure all resources/training are available and completed

3.6

Implement strategy

4

Monitor implementation of strategy

4.1

Compare information/performance indicators with desired levels

4.2

Liaise with key stakeholders regarding strategy issues

4.3

Identify areas requiring adjustment

4.4

Make required adjustments

Required Skills

Required skills

Required skills include:

undertaking self-directed problem solving and decision-making on issues of a broad and/or highly specialised nature and in a wide variety of contexts

analysing current state/situation of the organisation and value stream, including appropriateness of strategy, operations and internal and external relationships, including value stream members

determining appropriate key performance indicators (KPIs) and overseeing data collection

selecting appropriate competitive systems and practices tools and techniques, such as:

value stream mapping

5S

Just in Time (JIT)

mistake proofing

process mapping

establishing customer pull

kaizen and kaizen blitz

setting of KPIs/metrics

identification and elimination of waste

communicating at all levels in the organisation and value stream and to audiences of different levels of literacy and numeracy

prioritising situations and actions based on:

customer benefit

cost/benefit analysis

reviewing and modifying strategies and KPIs, as required

Required knowledge

Required knowledge includes:

competitive systems and practices principles and tools, including:

value stream mapping

5S

JIT

mistake proofing

process mapping

establishing customer pull

kaizen and kaizen blitz

setting of key performance indicators/metrics

identification and elimination of waste

methods of estimating costs/benefits

acceptable benefit/cost ratios

continuous improvement principles

principles of motivation and leadership

characteristics and strengths of different types of strategies, techniques and tools, such as 5S, JIT, six sigma, lean operations and agile operations

business goals sufficient to match the strategy to the business needs

strategic thinking

principles of process equipment and how to improve its reliability

resources required and how to obtain them

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

A person who demonstrates competency in this unit must be able to provide evidence of their ability to:

determine appropriate analytical techniques

develop strategies that deliver the greatest overall benefit

implement the strategies

monitor the implementation of the strategy.

Context of and specific resources for assessment

Assessment of performance must be undertaken in a workplace using or implementing one or more competitive systems and practices.

Access may be required to:

workplace procedures and plans relevant to work area

specifications and documentation relating to planned, currently being implemented, or implemented changes to work processes and procedures relevant to the assessee

documentation and information in relation to production, waste, overheads and hazard control/management

reports from supervisors/managers

case studies and scenarios to assess responses to contingencies.

Method of assessment

A holistic approach should be taken to the assessment.

Competence in this unit may be assessed by using a combination of the following to generate evidence:

demonstration in the workplace

workplace projects

suitable simulation

case studies/scenarios (particularly for assessment of contingencies, improvement scenarios, and so on)

targeted questioning

reports from supervisors, peers and colleagues (third-party reports)

portfolio of evidence.

In all cases it is expected that practical assessment will be combined with targeted questioning to assess underpinning knowledge.

Where applicable, reasonable adjustment must be made to work environments and training situations to accommodate ethnicity, age, gender, demographics and disability.

Guidance information for assessment

Assessment processes and techniques must be culturally appropriate and appropriate to the oracy, language and literacy capacity of the candidate and the work being performed.


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Competitive systems and practices

Competitive systems and practices may include, but are not limited to:

lean operations

agile operations

preventative and predictive maintenance approaches

monitoring and data gathering systems, such as Systems Control and Data Acquisition (SCADA) software, Enterprise Resource Planning (ERP) systems, Materials Resource Planning (MRP) and proprietary systems

statistical process control systems, including six sigma and three sigma

JIT, kanban and other pull-related operations control systems

supply, value, and demand chain monitoring and analysis

5S

continuous improvement (kaizen)

breakthrough improvement (kaizen blitz)

cause/effect diagrams

overall equipment effectiveness (OEE)

takt time

process mapping

problem solving

run charts

standard procedures

current reality tree

Competitive systems and practices should be interpreted so as to take into account:

the stage of implementation of competitive systems and practices

the size of the enterprise

the work organisation, culture, regulatory environment and the industry sector

Competitive systems and practices techniques and tools

Competitive systems and practices techniques and tools may include:

value stream mapping

5S

JIT

mistake proofing

process mapping

establishing customer pull

kaizen and kaizen blitz

setting of KPIs/metrics

identification and elimination of waste (muda)

standardisation

Value stream

The value stream begins with the customer and includes all actions (both value-adding and non-value added) by both internal sections/departments and external organisations to meet a customer requirement.

Depending on the operations and the customer requirement stages where value stream actions may occur include:

sales outlet/representative

information gathering, data analysis and research

product design

raw material sourcing

intermediate processing

final assembler/collation/preparation

support services (e.g. accounting, finance and legal)

storage and delivery to customer

after market support


Sectors

Unit sector

Competitive systems and practices


Employability Skills

This unit contains employability skills.


Licensing Information

Not applicable.