NWP352B
Monitor, operate and control dissolved air flotation processes

This unit of competency describes the outcomes required to monitor, operate and control dissolved air flotation (DAF) plant and to measure and report on system performance and process quality control. The ability to identify faults, determine and apply technical adjustments and produce technical reports are essential to performance.

Application

This unit supports the attainment of skills and knowledge required for operational staff with a specific responsibility for ensuring that dissolved air flotation (DAF) processes in water treatment plants conform to organisational standards and comply with statutory requirements.


Prerequisites

Not applicable.


Elements and Performance Criteria

ELEMENT

PERFORMANCE CRITERIA

1Monitor flotation plant performance.

1.1 Monitor test results and processes to meet organisational and statutory requirements.

1.2 Identify and report process faults and the operational condition of plant according to organisational procedures.

1.3 Correctly select, fit and use required safety equipment, including personal protective equipment.

2Operate and control processes.

2.1 Carry out routine plant inspections according to organisational and plant requirements.

2.2 Collect process samples and conduct standard tests.

2.3 Carry out basic system adjustments and process calculations to enhance system performance according to organisational procedures.

2.4 Collect and report process data according to organisational and plant requirements.

3Compile process records.

3.1 Compile reports from plant and system data to meet organisational requirements.

3.2 Report observations outside defined parameters for further action.

Required Skills

This describes the essential skills and knowledge and their level, required for this unit.

Required skills:

identify and correct operational and control system problems

take samples and perform tests

produce logs and reports

perform process calculations

prepare and apply chemical dosing

interpret plans, charts and instructions

interpret policies, procedures and standards

give and receive instructions

operate control and communication systems

use safety and personal protective equipment

communicate with employees and customers

perform process calculations.

Required knowledge:

process layout

features and components of dissolved air flotation systems

theory of process operations

risk factors and potential hazards related to dissolved air flotation systems

risk control requirements including safety equipment and material safety data sheets

lockout procedures for mechanical and electrical installations and hydraulic isolation

equipment operation, capacity and limitations

operation of pumping and valving systems

control and communications systems

policies, procedures and relevant legislation

safety equipment and procedures

relevant utilities and service bodies

hazardous materials handling

environment, landscape and ground structure of work area

procedures for storing and handling dangerous goods and chemicals

interpretation and use of material safety data sheets.

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the Performance Criteria, Required Skills and Knowledge, the Range Statement and the Assessment Guidelines for the Training Package.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

The candidate should demonstrate the ability to monitor, operate and control dissolved air flotation processes, including:

monitoring test results and processes

identifying and reporting faults

conducting routine plant inspections

taking samples and performing basic tests

making basic process adjustments according to instructions

collecting data and completing required documentation.

Context of and specific resources for assessment

Access to the workplace and resources including:

documentation that should normally be available in a water industry organisation

relevant codes, standards, and government regulations.

Where applicable, physical resources should include equipment modified for people with disabilities.

Access must be provided to appropriate learning and/or assessment support when required.

Assessment processes and techniques must be culturally appropriate, and appropriate to the language and literacy capacity of the candidate and the work being performed.

Validity and sufficiency of evidence requires that:

competency will need to be demonstrated over a period of time reflecting the scope of the role and the practical requirements of the workplace

where the assessment is part of a structured learning experience the evidence collected must relate to a number of performances assessed at different points in time and separated by further learning and practice

a decision of competence only taken at the point when the assessor has complete confidence in the person's competence over time and in various contexts

all assessment that is part of a structured learning experience must include a combination of direct, indirect and supplementary evidence

where assessment is for the purpose of recognition (RCC/RPL), the evidence provided will need to be authenticated and show that it represents competency demonstrated over a period of time

assessment can be through simulated project-based activity and must include evidence relating to each of the elements in this unit.

In all cases where practical assessment is used it will be combined with targeted questioning to assess the underpinning knowledge. Questioning will be undertaken in a manner appropriate to the skill levels of the operator, any cultural issues that may affect responses to the questions, and reflecting the requirements of the competency and the work being performed.


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the Performance Criteria, is detailed below. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs if the candidate, accessibility of the item, and local industry and regional contexts.

Processes may include:

dissolved air flotation/clarification

dissolved air flotation/filtration

dissolved air flotation/sludge thickening.

Organisational and statutory requirements may include:

by-laws and organisational policies

standard operating procedures

Australian and New Zealand Environment and Conservation Council (ANZECC) guidelines

environment protection

occupational health and safety

chemicals

dangerous goods

lifts and cranes

World Health Organisation standards

Australian Drinking Water Guidelines

National Water Quality Management Strategies (NWQMS)

Environment Protection Authority regulations

licensing agreements

electrical standards.

Routine plant inspections may require:

interaction and communication with other employees, other authorities and the general public

visual observation

implementation of reporting procedures that may also include procedures for the implementation of by-laws, organisational policies and statutory requirements

use of equipment, including:

electronic monitoring and metering systems

chart recording systems

basic hand tools

sampling and laboratory testing equipment

computerised equipment

on- and off-road vehicles

communication equipment

personal protective equipment.

Tests may include:

settling tests

pH

flotation tests

colour

turbidity

suspended solids

total solids.

System adjustments may include:

saturator pressure

water level and flow rate.

Process calculations may include:

air to solids ratio or air quantity

recycle ratio

hydraulic loading rate.

Reports may include:

plant performance data

chemical usage.


Sectors

Not applicable.


Competency Field

Treatment


Employability Skills

This unit of competency contains employability skills.


Licensing Information

Not applicable.