This competency is typically performed by operators applying knowledge of materials, knowledge and basic understanding of the tyre design, product purpose and processes to the preparation of tyres for repair. They will also validate the decision to repair the tyre once the injury has been exposed. It also requires the use of some discretion and judgment to recognise and resolve a range of problems.
This unit should be interpreted in line with AS 4457.2-2008 Earth-moving machinery - Off-the-road wheels, rims and tyres - Maintenance and repair – Tyres.
Not applicable.
1 | Prepare for job | 1.1 | Move tyre into position |
1.2 | Secure tyre ready for preparation | ||
1.3 | Select and prepare required tools | ||
1.4 | Check and wear required personal protective equipment (PPE) | ||
2 | Expose injury | 2.1 | Identify the number of injuries, their positions and the correct order of preparation |
2.2 | Remove loose tyre materials | ||
2.3 | Remove all foreign material in area of the injury | ||
2.4 | Skive injury to required size and shape | ||
2.5 | Inspect exposed injury and validate repair decision | ||
3 | Prepare injury | 3.1 | Buff exposed rubber to required standard |
3.2 | Inspect any exposed steel and/or fabric cords | ||
3.3 | Determine any remedial action required | ||
3.4 | Prepare steel and/or fabric cords as required | ||
3.5 | Review for hidden injuries | ||
3.6 | Measure and record dimensions of injury as required | ||
3.7 | Make any required decisions about the repair | ||
3.8 | Strip liner and prepare inner surface, as required, using appropriate hazard controls | ||
4 | Complete repair preparation | 4.1 | Shape, as required, and final-buff to standard |
4.2 | Clean injury area ready for further process steps | ||
4.3 | Complete any required paperwork |
Required skills |
Required skills include: using skiving, rotary cutting and buffing tools taking measurements using required inspection equipment communicating effectively working safely in accordance with operational requirements and safe systems of work reading and interpreting typical product specifications, job sheets and material labels as provided to operators writing to the level of completing workplace forms and production reports |
Required knowledge |
Required knowledge includes: organisational procedures heavy off-the-road (HOTR) tyre construction methods of identifying injury position, lug/position identification tyre injury repair preparation methods hazards and hazard controls associated with HOTR tyre repair preparation reporting procedures |
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package. | |
Overview of assessment | |
Critical aspects for assessment and evidence required to demonstrate competency in this unit | Critical aspects for assessment and evidence are: tyre injury is identified and appropriate action for preparation/inspection determined consistent application of preparation, inspection and testing standards safety procedures are always followed. |
Context of and specific resources for assessment | Assessment will occur on an HOTR tyre repair facility. Resources required include suitable access to an operating plant or equipment that allows for appropriate and realistic simulation. A bank of case studies/scenarios and questions will also be required to the extent that they form part of the assessment method. Questioning may take place either in the workplace, or in an adjacent, quiet facility such as an office or lunchroom. No other special resources are required. |
Method of assessment | Competence in this unit may be assessed: by observation over a range of tyre preparation/inspection procedures undertaken in the workplace in a situation allowing for the generation of evidence of the ability to respond to problems by using a suitable simulation and/or a range of case studies/scenarios through a combination of these techniques. In all cases it is expected that appropriate practical/simulation assessment will be combined with targeted questioning to assess the required knowledge, and theoretical assessment will be combined with appropriate practical/simulation or similar assessment. |
Guidance information for assessment | Assessment processes and techniques must be appropriate to the language, competency and safety requirements of the site and consistent with workplace systems or procedures. |
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. | ||
Tyre securing methods | Tyre securing methods may include, but are not limited to: mounts and stands chocks wall or floor mounted frames, manually, electrically or hydraulically operated | |
Required tools | Required tools may include, but are not limited to: rotary gouging and cutting equipment knives and other blade cutting tools surface preparation tools, such as contour and doughnut wheels rotor saw pin wheel rotary and hand wire brushes buffing and wire wheels rotary stones rotary rasps and other finishing tools | |
Foreign material | Foreign material that may contaminate the injury area or cause a health risk must be removed (e.g. spray paint used to mark tyres). This will include removing any rocks or other foreign material | |
Injuries to tyres | Injuries to tyres may include, but are not limited to: cuts, abrasion, splits, cracks and crazing separations within the structure deformities both surface and internal penetrations into and through the casing/carcass | |
Location of repairs | Repairs may be undertaken to the: tread or crown, including steel components shoulder sidewall bead area liner body cords | |
Injuries | Injuries may include, but are not limited to: injuries which do not need repair and should be returned to the customer to be used as is injuries which should be repaired injuries which are beyond repair and so the tyre should be scrapped | |
Hidden injuries | Hidden injuries may include, but are not limited to: cuts oxidation separations | |
Standards | Standards may include, but are not limited to: AS 4457.2-2008 Earth-moving machinery - Off-the-road wheels, rims and tyres - Maintenance and repair – Tyres Rubber Manufacturer’s Association of America (RMA) Supplier standards, such as technical data sheets and manuals internal organisational standards | |
Procedures | Procedures may be written, verbal, computer-based or in some other form. They may include, but are not limited to: all work instructions standard operating procedures formulas/recipes batch sheets temporary instructions any similar instructions provided for the smooth running of the plant good operating practice as may be defined by industry codes of practice Procedures would be expected to comply with any relevant government regulations. | |
Paperwork | Paperwork may be paper or electronic-based | |
Appropriate action | Appropriate action includes, but is not limited to: determining problems needing action accessing and applying relevant technical and plant data applying appropriate problem solving techniques to determine possible fault causes rectifying problem using appropriate solution within area of responsibility following through items initiated until final resolution has occurred reporting problems outside area of responsibility/ability to designated person | |
Health, safety and environment (HSE) | All operations to which this unit applies are subject to stringent HSE requirements, which may be imposed through state or federal legislation, and these must not be compromised at any time. Where there is an apparent conflict between Performance Criteria and HSE requirements, the HSE requirements take precedence. | |
Not applicable.
This unit contains employability skills.
Not applicable.