RIICBM307A
Construct formwork and false work on concrete bridges

This unit covers the construction of formwork and falsework on concrete bridges in the civil construction industry. It includes planning and preparing, erecting formwork, inspecting formwork, stripping formwork, and cleaning up. Licensing, legislative, regulatory and certification requirements that apply to this unit can vary between states, territories, and industry sectors. Relevant information must be sourced prior to application of the unit.

Application

This unit is appropriate for those working in an operational role at worksites within:

Civil construction


Prerequisites

Not applicable.


Elements and Performance Criteria

ELEMENT

PERFORMANCE CRITERIA

1. Plan and prepare

1.1. Access, interpret and apply compliance documentation relevant to the work activity

1.2. Obtain, confirm and apply work instructions, including plans, specifications, quality requirements and operational details to the allotted task

1.3. Obtain and confirm safety requirements from the site safety plan and organisational policies and procedures, and apply to the allotted task

1.4. Identify, obtain and implement signage requirements from the project traffic management plan

1.5. Select plant, tools and equipment to carry out tasks consistent with the requirements of the job, check for serviceability and rectify or report any faults

1.6. Identify environmental protection requirements from the project environmental management plan, and confirm and apply to the allotted task

2. Prepare for formwork erection

2.1. Identify location and design of formwork/falsework from site drawings, engineers' design and specifications

2.2. Accurately place key set out locations to requirements of job drawings

2.3. Prepare work area and materials for the erection of formwork/falsework

2.4. Assemble formwork shutters to design form requirements and specified dimensions

2.5. Sequentially erect formwork support system (falsework) according to initial set out and standards

2.6. Check scaffolding and/or hand railing where required in accordance with job specification and standards

2.7. Place bracing of formwork support to job requirements and design specifications to maintain rigidity and stability

2.8. Set support system to correct height level, line and tolerance

3. Erect formwork

3.1. Fabricate, position and fix formwork for beams, drop panels and cantilevers into place

3.2. Assemble, erect and fix formwork for walls into place, plumb and to specified tolerance

3.3. Fabricate, position and fix soffit formwork into place

3.4. Fix edge boxing to formwork in correct position and plumb to alignment.

3.5. Brace formwork

3.6. Install cast-ins, inserts and penetration blocks to locations

4. Inspect formwork

4.1. Inspect erected formwork and formwork support system for safety and quality of work in accordance with standards

4.2. Remove loose dirt, sawdust and other waste material with due care to welfare of site personnel and public

4.3. Apply release agent to formwork in accordance with specifications

4.4. Monitor formwork and support system during concrete pour

5. Stripping of formwork

5.1. Obtain approval to remove formwork support from appropriate site authority

5.2. Carefully remove edge boxing and braces, denail, clean and store/stack

5.3. Back off support system to appropriate height to loosen soffit decking

5.4. Safely and sequentially remove formwork, denail and relocate or store

5.5. Select and install appropriate back propping system, where applicable, according to standards and engineers' requirements

6. Clean up

6.1. Clear work area and dispose of or recycle materials in accordance with project environmental management plan

6.2. Clean, check, maintain and store plant, tools and equipment

Required Skills

Required skills

Specific skills are required to achieve the Performance Criteria of this unit, particularly for its application in the various circumstances in which this unit may be used. This includes the ability to carry out the following, as required to construct formwork and falsework on concrete bridges:

apply legislative, organisation and site requirements and procedures for constructing formwork and falsework on concrete bridges

organise work activities

select and use relevant tools and equipment safely

identify and report on hazards related to the worksite and work activity

communicate effectively to receive and clarify work instructions

Required knowledge

Specific knowledge is required to achieve the Performance Criteria of this unit, particularly for its application in the various circumstances in which this unit may be used. This includes knowledge of the following, as required to construct formwork and falsework on concrete bridges:

site and equipment safety requirements

bridge construction and sequencing

formwork and falsework

steel reinforcement

concrete

bracing and loading

structural characteristics of reinforced concrete

working in confined spaces

working at heights and over water

processes for interpreting engineering drawings

equipment types, characteristics, technical capabilities and limitations

operational, maintenance and basic diagnostic procedures

site isolation and traffic control responsibilities and authorities

materials safety data sheets and materials handling methods

project quality requirements

civil construction terminology

JSAs/safe work method statements

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

The evidence required to demonstrate competency in this unit must be relevant to worksite operations and satisfy all of the requirements of the performance criteria, required skills and knowledge and the range statement of this unit and include evidence of the following:

knowledge of the requirements, procedures and instructions for constructing formwork and falsework on concrete bridges

implementation of requirements, procedures and techniques for the safe, effective and efficient completion of formwork and falsework construction on concrete bridges

working with others to undertake and complete the construction of formwork and falsework on concrete bridges that meets all of the required outcomes

consistent timely completion of formwork and falsework construction on concrete bridges that safely, effectively and efficiently meets the required outcomes

erection and dismantling of the formwork and falsework for casting in situ decks, concrete footings/pile caps/abutments, piers and headstocks on a concrete multi-span bridge with a minimum length of twenty metres, to design specifications

Context of and specific resources for assessment

This unit must be assessed in the context of the work environment. Where personal safety or environmental damage are limiting factors, assessment may occur in a simulated environment provided it is realistic and sufficiently rigorous to cover all aspects of workplace performance, including task skills, task management skills, contingency management skills and job role environment skills.

Assessment of this competency requires typical resources normally used in a resources and infrastructure sector environment. Selection and use of resources for particular worksites may differ due to the site circumstances.

The assessment environment should not disadvantage the participant. For example, language, literacy and numeracy demands of assessment should not be greater than those required on the job.

Customisation of assessment and delivery environment to sensitively accommodate cultural diversity.

Aboriginal people and other people from a non English speaking background may have second language issues.

Where applicable, physical resources should include equipment modified for people with disabilities. Access must be provided to appropriate learning and/or assessment support when required.

Method of assessment

This unit may be assessed in a holistic way with other units of competency. The assessment strategy for this unit must verify required knowledge and skill and practical application using more than one of the following assessment methods:

written and/or oral assessment of the candidate's required knowledge

observed, documented and/or first hand testimonial evidence of the candidate's:

implementation of appropriate requirement, procedures and techniques for the safe, effective and efficient achievement of required outcomes

consistent achievement of required outcomes

first hand testimonial evidence of the candidate's:

working with others to undertake and complete the construction of formwork and falsework on concrete bridges

Guidance information for assessment

Consult the SkillsDMC User Guide for further information on assessment including access and equity issues.


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Relevant compliance documentation may include:

legislative, organisational and site requirements and procedures

manufacturer's guidelines and specifications

Australian standards

Employment and workplace relations legislation

Equal Employment Opportunity and Disability Discrimination legislation

Safety requirements may include:

OHS requirements in accordance with State or Territory legislation and regulations, organisational safety policies and procedures, and project safety plan, including protective clothing and equipment, use of tools and equipment, workplace environment and safety, handling of materials, use of fire fighting equipment, use of First Aid equipment, hazard control and hazardous materials and substances

safe parking practices including ensuring access ways are clear, equipment/machinery is away from overhangs and refuelling sites, safe distance are kept from excavations, and areas secured from unauthorised access or movement

safe operating procedures including recognising and preventing hazards associated with uneven/unstable terrain, trees, pits, poles, trip hazards, dirt mounds, overhead service lines, bridges, surrounding buildings, obstructions, structures, facilities, dangerous materials, recently filled trenches, other machines, personnel, traffic control, working in proximity to others, worksite visitors and the public

recognising hazards and risks including uneven/unstable terrain, trees, fires, overhead and underground services, bridges, buildings, excavations, traffic, embankments, cuttings, structures and hazardous materials

emergency procedures related to equipment operation including emergency shutdown and stopping, extinguishing equipment fires, organisational First Aid requirements and evacuation

Site may include:

any rural or urban bridge construction project

Signage requirements may include:

escort vehicle

highway traffic signs

site safety signage

temporary signage for the benefit of motorists and pedestrians

barricades

traffic conditions signage

Traffic may include:

congested urban environments

low traffic rural areas

off-road un-trafficked areas

buildings

parking sites

pedestrian areas

Plant, tools and equipment may include:

spanners

saws

power saws

nail guns

drills

string lines

levelling equipment

spirit levels

chisels

hammers

compressors

hoses

tape measures

rulers

marking equipment

crow bars

pinch bars

scaffolding

ladders

Environmental protection requirements may include:

organisational/project environmental management plans

waste management

water quality protection

noise

vibration

dust and clean up management

Formwork is erected to provide a moulded shape, structure and finish to:

cast-in situ concrete decks

piers/headstocks

footings/pile caps/abutments

cast-in situ girders

Falsework may include:

a temporary support structure designed to carry the various loads imposed on the formwork during construction of bridge components

Key set out locations may include:

points

lines

profiles

grids

Bracing may include:

adjustable props

timber

Soffit may include:

flooring

decking

base work making up the underside of formwork

Cast-ins, inserts and penetration blocks may include:

services

anchor bolts

other fixtures

Materials may include:

screws

nails

plywood

structural timber

proprietary shutters

walers

soldiers

soldier sets

release agent

adjustable props

brackets

base plates

she bolts

clips


Sectors

Construction and Maintenance (General)


Competency Field

Refer to Unit Sector(s).


Co-Requisites

Not applicable.


Employability Skills

This unit contains employability skills.


Licensing Information

Refer to Unit Descriptor.