Application
The unit has application in the qualification for an Integrated Rating, i.e. Certificate III in Transport&Distribution(Maritime Operations - Integrated Rating). |
Prerequisites
Not applicable.
Elements and Performance Criteria
ELEMENT | PERFORMANCE CRITERIA | ||||
. | . | ||||
1 | Assist in basic welding tasks | a | Requirements for welding tasks are correctly interpreted from work instructions | ||
b | Parts are prepared for welding as directed by engineer in accordance with established practice | ||||
c | Parts are welded as directed by the engineer | ||||
d | Weld defects are identified and appropriate action taken in conjunction with supervising engineer | ||||
e | Flame gouging methods are used to remove plate and weld material as directed by the supervising engineer | ||||
f | Finished work is checked work against work instructions for accuracy and quality | ||||
2 | Assist in basic brazing tasks | a | Requirements for brazing tasks are correctly interpreted from work instructions | ||
b | Parts are prepared for brazing as directed by engineer in accordance with established practice | ||||
c | Brazing equipment is prepared for brazing operations in accordance with established procedures | ||||
d | Parts are brazed as directed by the engineer using established procedures |
TDMMR4607B ASSIST IN BASIC WELDING, BRAZING, CUTTING AND MACHINING OPERATIONS ON A VESSEL |
ELEMENT | PERFORMANCE CRITERIA | ||||
2 | Assist in basic brazing tasks (continued) | e | Finished work is checked work against work instructions for accuracy and quality | ||
3 | Assist in basic cutting tasks | a | Instructions are understood and required size and shape of cut work correctly identified and interpreted | ||
b | Work is correctly marked out in preparation for cutting as directed by the engineer | ||||
c | Thermal cutting plant and equipment is set up in accordance with established procedures | ||||
d | Steel plate and/or rolled sections are cut to shape and size as directed by the engineer in accordance with established procedures | ||||
e | Finished work is checked against work instructions for accuracy and quality in accordance with standard operating procedures | ||||
4 | Assist in basic machining tasks | a | Requirements for basic machining tasks are correctly interpreted from work instructions in association with the supervising engineer and in accordance with standard operating procedures | ||
b | Work is correctly marked out in preparation for basic machining as directed by the engineer | ||||
c | Machine is set up in accordance with established procedures | ||||
d | Machining is carried out under the supervision of the engineer in accordance with established procedures | ||||
e | Finished work is checked against work instructions for accuracy and quality in accordance with standard operating procedures | ||||
5 | Follow safety and hazard control procedures | a | All required safety precautions and regulations are followed when assisting in basic welding, brazing, cutting and machining tasks | ||
b | Operational hazards are identified and action is taken in conjunction with the supervising engineer to minimise or eliminate risk to personnel, vessel and the environment |
TDMMR4607B ASSIST IN BASIC WELDING, BRAZING, CUTTING AND MACHINING OPERATIONS ON A VESSEL |
Required Skills
REQUIRED KNOWLEDGE | |||
This describes the knowledge required for this unit. | |||
1 | Applicable sections of relevant maritime regulations | ||
2 | Relevant OH&S and pollution control legislation and policies | ||
3 | Standard operating procedures for the basic welding, brazing, cutting and machining tasks as may be required of an integrated rating | ||
4 | Hazards and related safety precautions when carrying out basic welding, brazing, cutting and machining tasks | ||
5 | Techniques for identifying defective welds (within limits of responsibility of an integrated rating) | ||
6 | Typical work specifications and drawings used on a vessel | ||
7 | Standard procedures for marking out work to specifications and measuring and checking the quality of finished work, including the correct use of: | ||
a | rules and tapes | ||
b | squares | ||
c | scribers | ||
d | dividers | ||
e | trammels | ||
f | adjustable gauge | ||
g | centre punch hammers | ||
h | callipers | ||
i | vernier callipers and micrometer | ||
8 | Procedures for identifying a glazed, loaded or untrue grinding wheel condition | ||
9 | Procedures for dressing and/or truing a grinding wheel | ||
10 | Types, names and identifying features of drilling machines used on maritime vessels | ||
11 | Characteristics and identifying features of common engineering drill bits | ||
12 | Environmental protection measures when carrying out basic engineering tasks |
TDMMR4607B ASSIST IN BASIC WELDING, BRAZING, CUTTING AND MACHINING OPERATIONS ON A VESSEL |
REQUIRED SKILLS | |
This describes the basic skills required for this unit. | |
1 | Use basic verbal and other communication skills required when assisting in basic welding, brazing, cutting and machining operations on a vessel |
2 | Read, interpret and apply basic instructions and standard operating procedures relevant to basic welding, brazing, cutting and machining operations on a vessel |
3 | Read and interpret work specifications and drawings |
4 | Work safely and collaboratively with others when assisting in basic welding, brazing, cutting and machining operations on a vessel |
5 | Select and safely use welding, brazing, cutting and machining tools and equipment as per operating procedures |
6 | Carry out basic calculations required when assisting in basic welding, brazing, cutting and machining operations |
7 | Store welding, brazing, cutting and machining tools and equipment after use as per standard procedures |
8 | Recognise routine problems that may occur when assisting in basic welding, brazing, cutting and machining operations on a vessel and take appropriate action |
9 | Clean, sharpen or adjust tools as per standard operating procedures |
10 | Adapt to differences in vessels, equipment and standard operating procedures |
11 | Follow required work schedule as per company requirements |
12 | Mark out work to specifications and measure and check the quality of finished work |
13 | Identify a glazed, loaded or untrue grinding wheel condition and take appropriate action |
14 | Dress and true a grinding wheel |
Evidence Required
TDMMR4607B ASSIST IN BASIC WELDING, BRAZING, CUTTING AND MACHINING OPERATIONS ON A VESSEL |
The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, | |||||
1 | Critical aspects of evidence required to demonstrate competency in this unit | Assessment must confirm appropriate knowledge and skills to: | |||
a | Carry out basic welding, brazing, cutting and machining tasks | ||||
b | Ensure the exercise of all required safety, environmental and hazard control precautions and procedures during basic welding, brazing, cutting and machining tasks | ||||
c | Communicate effectively with supervising engineer during the completion of basic welding, brazing, cutting and machining tasks | ||||
2 | Evidence required for demonstration of consistent performance | a | Performance is demonstrated consistently over a period of time and in a suitable range of contexts | ||
b | Consistently applies underpinning knowledge and skills when: | ||||
1 | carrying out basic welding, brazing, cutting and machining tasks | ||||
2 | exercising all required safety, environmental and hazard control precautions and procedures during basic welding, brazing, cutting and machining tasks basic welding, brazing, cutting and machining tasks shipboard tasks | ||||
c | Shows evidence of application of relevant workplace procedures, including: | ||||
1 | ISM Code and associated vessel's safety management system and procedures | ||||
2 | OH&S regulations and hazard prevention policies and procedures | ||||
3 | standard operating procedures and work instructions | ||||
4 | following housekeeping processes | ||||
d | Action is taken promptly to report operational incidents and problems in accordance with regulations and shipboard procedures | ||||
e | Work is completed systematically with required attention to detail | ||||
f | Recognises and adapts appropriately to cultural differences in the workplace, including modes of behaviour and interactions between crew and others |
TDMMR4607B ASSIST IN BASIC WELDING, BRAZING, CUTTING AND MACHINING OPERATIONS ON A VESSEL |
3 | Context of assessment | a | Assessment of competency must comply with the assessment requirements of the relevant maritime regulations | ||||
b | Assessment of this unit must be undertaken within relevant marine authority approved and audited arrangements by a registered training organisation: | ||||||
1 | As a minimum, assessment of knowledge must be conducted through appropriate written/oral examinations, and | ||||||
2 | Appropriate practical assessment must occur: | ||||||
i | at the registered training organisation; and/or | ||||||
ii | on an appropriate working or training vessel | ||||||
4 | Specificresourcesrequired for assessment | Access is required to opportunities to: | |||||
a | demonstrate the ability to carry out basic welding, brazing, cutting and machining tasks on board a vessel through appropriate practical exercises and simulated situations; and/or | ||||||
b | carry out basic welding, brazing, cutting and machining tasks on an operational commercial or training vessel |
Range Statement
TDMMR4607B ASSIST IN BASIC WELDING, BRAZING, CUTTING AND MACHINING OPERATIONS ON A VESSEL |
The Range Statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. | |||||||
VARIABLE | SCOPE | ||||||
1. GENERAL CONTEXT | |||||||
a. | Work must be carried out: | 1 | in compliance with relevant maritime regulatory requirements | ||||
b. | Work is performed: | 1 | under the direction and supervision of a supervising engineer, with some accountability and responsibility for self in achieving the prescribed outcomes | ||||
c. | Work involves: | 1 | the application of basic welding, brazing, cutting and machining procedures and techniques across a defined range of shipboard tasks falling within the limits of responsibility of an integrated rating | ||||
d. | Work requires: | 1 | the following of orders and instructions of the supervising engineer | ||||
2. WORKSITE ENVIRONMENT | |||||||
a | Vessel may include: | 1 | any Australian or international commercial vessel | ||||
b | Assistance in basic welding, brazing, cutting and machining tasks may be carried out: | 1 | while underway | ||||
2 | while in port | ||||||
3 | while moored or at anchor | ||||||
4 | when in dry dock | ||||||
c | Basic operations within the responsibility of an integrated rating may include: | 1 | basic fillet welds | ||||
2 | basic butt welds | ||||||
3 | basic pad welds | ||||||
4 | manual metal arc welding | ||||||
5 | oxygen acetylene welding | ||||||
6 | basic machining operation within the responsibility of an integrated rating |
TDMMR4607B ASSIST IN BASIC WELDING, BRAZING, CUTTING AND MACHINING OPERATIONS ON A VESSEL |
VARIABLE | SCOPE | |||||
d | Operational hazards when assisting in welding, brazing, cutting and machining tasks may include: | 1 | sharp tools and implements | |||
2 | power tools | |||||
3 | moving and rotating machinery | |||||
4 | moving heavy loads using unsafe lifting procedures | |||||
5 | unsecured machinery, components or equipment | |||||
6 | use of welding equipment near explosive/flammable liquids and gases | |||||
7 | using equipment beyond safe working limits | |||||
8 | poor housekeeping procedures | |||||
9 | non-compliance with safe working procedures | |||||
e | Documentation and recordsmay include | 1 | ISM Code safety management system plans, procedures, checklists and instructions | |||
2 | orders and instructions of the supervising engineer | |||||
3 | instructions of manufacturers of tools and equipment | |||||
4 | vessel and company procedures | |||||
f | Applicable legislation, regulations and codes may include: | 1 | ISM Code | |||
2 | relevant international, Commonwealth, State and Territory OH&S legislation |
Sectors
Not applicable.
Employability Skills
Not applicable.
Licensing Information
Licensing/legislative requirements | The unit is consistent with the relevant sections of STCW 95 and Marine Orders under the Australian Navigation Act 1912, describing the specific requirements for Integrated Ratings. |