1

Plan work for current working conditions

1.1

Crane movement areas are assessed to ensure they are clear of personnel and other obstructions and hazards

1.2

Traffic flow and work area conditions in proximity of load landing area are assessed to ensure safety of personnel and to ensure there is no damage to equipment, loads and facilities

1.3

Characteristics of load are taken into account to ensure that where applicable, appropriate attachments/gear are used to move load

1.4

Occurrences in work area that may impact on safety and efficiency of operations are reported to appropriate personnel

2

Check controls and crane operating systems

2.1

Crane is prepared for operation in accordance with workplace procedures

2.2

Relevant aspects of Marine Orders are explained and applied

2.3

Crane is started in accordance with manufacturer guidelines and workplace procedures

2.4

Radio communication is confirmed with personnel assisting operator in load shifting

2.5

Instruments and gauges are monitored during start up and operations to ensure operation is within manufacturer specifications and workplace/regulatory safety requirements

2.6

Movements of crane are tested in a trial run, over water if possible

2.7

Faults or damage to crane are immediately reported to appropriate personnel

3

Identify load characteristics

3.1

Load weight and dimensions are confirmed to ensure they fall within crane capacity

3.2

Loading and unloading plans are followed to ensure efficiency and safety of operations

3.3

Load characteristics are taken into account to ensure appropriate loading and unloading procedures are followed

3.4

Hazardous cargo is identified and relevant procedures are taken into account when planning and conducting work

3.5

Non routine cargo lifts are identified and appropriate lifting methods and equipment are arranged

4

Safely move load

4.1

Crane is operated using smooth and controlled movements, and allowances are made for any vessel trim or list movements during load transfer

4.2

Crane movements are efficiently managed to control block or load swing

4.3

In the event of sudden ship’s movement or excessive trim or list, warnings are immediately communicated to personnel

4.4

Manoeuvres are made within limits of the crane in accordance with manufacturer specifications

4.5

Load is moved ensuring no injury to personnel or damage to crane or cargo

4.6

Where required, simultaneous crane operations are planned and controlled appropriately in accordance with relevant procedures

4.7

Continuous communication is maintained with personnel assisting operator with load movement operations using appropriate communications technology and procedures

4.8

Wharf and vessel work area conditions are constantly assessed and anticipated to ensure crane movement areas are clear of personnel and other obstructions

4.9

In the event of a safety incident or emergency, crane is immediately stopped and workplace emergency procedures are followed

4.10

Safety incidents and emergencies are reported in accordance with workplace procedures and regulatory requirements

5

Monitor controls

5.1

Crane controls are monitored and operated in accordance with operating instructions

5.2

Control systems are explained and acted upon in accordance with regulatory requirements, manufacturer guidelines and workplace procedures

5.3

Control faults are identified and reported in accordance with workplace guidelines

6

Stop, shut down and secure equipment

6.1

Crane is brought to a controlled halt within operating guidelines and shut down without injury to personnel or damage to equipment, loads or facilities in accordance with workplace procedures

6.2

Crane is secured after operations in accordance with operating instructions and workplace procedures

This section describes the knowledge and skills required for this unit.

Required knowledge:

Australian and international codes and regulations relevant to the use of cranes to shift loads, including Australian and International Dangerous Goods Codes and Marine Orders

Focus of operation of work systems, equipment, management and site operating systems for using boom cranes to shift loads

Problems that may occur when using cranes to shift loads and appropriate action that can be taken to resolve these problems

Relevant work health and safety (WHS)/occupational health and safety (OHS) and environmental protection procedures and guidelines

Relevant safety codes and emergency procedures

Requirements for safe working load (SWL) and working load limit (WLL) of cranes

Service and maintenance schedule requirements for lifting equipment

Types of boom cranes used to shift loads in terminals/wharves, their applications and procedures and precautions for their use

Workplace procedures and policies for using cranes to shift loads

Workplace procedures for multiple crane, dual crane and heavy lift operations

Required skills:

Adapt appropriately to cultural differences in the workplace, including modes of behaviour and interactions with others

Apply effective eye-hand coordination to operational tasks

Apply fatigue management knowledge and techniques

Apply precautions and required action to minimise, control or eliminate hazards that may exist when shifting loads using cranes

Communicate effectively with others when shifting loads using cranes

Complete documentation related to shifting loads using cranes

Estimate size, shape and special requirements of loads

Identify cargo, container and goods, coding, Australian Dangerous Goods (ADG)/ International Maritime Dangerous Goods Code (IMDG) markings and, where applicable, emergency information panels

Identify, select and use relevant equipment, processes and procedures when using cranes to shift loads

Implement contingency plans for unanticipated situations that may arise when shifting loads using cranes

Interpret and follow operational instructions and prioritise work

Monitor performance of crane and its equipment, and take appropriate action where required

Monitor work activities in terms of planned schedule

Operate and adapt to differences in equipment in accordance with standard operating procedures

Promptly report and/or rectify identified problems, faults or malfunctions that may occur when shifting loads using cranes in accordance with regulatory requirements and workplace procedures

Read and interpret instructions, procedures, information and labels relevant to shifting loads using cranes

Receive, acknowledge and send messages using appropriate communications equipment

Select and use required personal protective equipment conforming to industry and WHS/OHS standards

Work collaboratively with others when shifting loads using cranes

Modify activities depending on operational contingencies, risk situations and environments

Work systematically with required attention to detail without injury to self or others or damage to goods or equipment

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required knowledge and skills, the range statement and the assessment guidelines for this Training Package.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

The evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the Elements, Performance Criteria, Required Skills, Required Knowledge and include demonstration of applying:

required knowledge and skills

relevant legislation and workplace procedures

other relevant aspects of the range statement.

Context of and specific resources for assessment

Performance is demonstrated consistently over time and in a suitable range of contexts.

Resources for assessment include access to:

range of relevant exercises, case studies and/or other simulated practical and knowledge assessment, and/or

appropriate range of relevant operational situations in the workplace.

In both real and simulated environments, access is required to:

relevant and appropriate materials and equipment, and

applicable documentation including workplace procedures, regulations, codes of practice and operation manuals.

Method of assessment

A range of assessment methods should be used to assess practical skills and knowledge.

Practical assessment must occur:

through activities in an appropriately simulated environment at the registered training organisation, and/or

in an appropriate range of situations in the workplace.

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance.

Work may be conducted:

by day or night

in a range of work environments

Customers may be:

external

internal

Workplaces may comprise:

large

medium

small worksites

Work may be conducted in:

controlled or open environments

exposed conditions

limited or restricted spaces

Cargo/freight may include:

dangerous goods

goods/containers with specialist requirements

temperature controlled goods

Hazards in the work area may include exposure to:

chemicals

dangerous or hazardous substances

movements of equipment, goods, materials and vehicular traffic

Personal protective equipment may include:

gloves

high visibility clothing

protective clothing

safety glasses

safety headwear and footwear

two-way radios

Communication in the work area may include:

electronic data transfer (EDI)

email

fax

oral, aural or signed communications

phone

radio

radio frequency (RF) systems

Personnel in work area may include:

contractors

official representatives

site visitors

workplace personnel

Consultative processes may involve:

management

industrial relations, WHS/OHS specialists

staff members

union representatives

other professional or technical staff

Workplace procedures may include:

company procedures

enterprise procedures

established procedures

organisational procedures

Information/documents may include:

Australian and international codes of practice and regulations relevant to shifting loads using cranes

Australian and international regulations and codes of practice for handling and transporting dangerous goods and hazardous substances

award, enterprise bargaining agreement, other industrial arrangements

dangerous goods declarations and safety data sheets (SDS)/material safety data sheets (MSDS)

emergency procedures

goods identification numbers and codes

manifests, bar codes, and container identification/serial number

manufacturer specifications for equipment

operations manuals, job specifications and induction documentation

quality assurance procedures

relevant Australian Standards and certification requirements

supplier and/or client instructions

workplace procedures and policies

Applicable regulations and legislation may include:

Australian and international regulations and codes of practice for handling and transporting dangerous goods and hazardous substances, including:

Australian and International Dangerous Goods Codes

Australian Marine Orders and the International Maritime Dangerous Goods Code

Australian and International Explosives Codes

export/import/quarantine/bond requirements

licence, patent or copyright arrangements

marine orders

relevant Australian Standards, including AS 2550

relevant codes and regulations for shifting cargo/containers using cranes

relevant state/territory WHS/OHS and environmental protection legislation

water and road use and licence arrangements

workers compensation regulations

workplace relations regulations

Simultaneous crane operations include:

operation of multiple cranes in close proximity of each other

Dual crane operations include:

operation of two separate cranes undertaking same cargo lift

Non routine crane lifts may include:

heavy lifts

lifts requiring specialised rigging requirements

out of gauge lifts