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Evidence Guide: AUM4010A - Repair plant, tooling, equipment or systems

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AUM4010A - Repair plant, tooling, equipment or systems

What evidence can you provide to prove your understanding of each of the following citeria?

Identify faulty plant, tooling, equipment or systems

  1. Applicable OHS and organisation requirements relevant to the repair of plant, tooling, equipment or systems are verified and complied with throughout the work activity
  2. Instructions and plans are read and interpreted to identify processes and materials to complete work tasks
  3. Reported defects and malfunctions or out-of-tolerance performance of plant, tooling, equipment or systems are investigated and potential faults identified
  4. Parts, plant, tooling, equipment and systems are visually inspected and/or operated through specified test procedures to establish serviceability or to confirm defects in accordance with prescribed requirements
  5. Faulty plant, tooling, equipment and systems are identified and the nature of the fault confirmed, reported and documented
  6. An action plan/flow chart for the removal and/or repair and replacement of the faulty plant, tooling, equipment or system is developed in conjunction with the relevant production and maintenance staff
Applicable OHS and organisation requirements relevant to the repair of plant, tooling, equipment or systems are verified and complied with throughout the work activity

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Instructions and plans are read and interpreted to identify processes and materials to complete work tasks

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Reported defects and malfunctions or out-of-tolerance performance of plant, tooling, equipment or systems are investigated and potential faults identified

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Parts, plant, tooling, equipment and systems are visually inspected and/or operated through specified test procedures to establish serviceability or to confirm defects in accordance with prescribed requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Faulty plant, tooling, equipment and systems are identified and the nature of the fault confirmed, reported and documented

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

An action plan/flow chart for the removal and/or repair and replacement of the faulty plant, tooling, equipment or system is developed in conjunction with the relevant production and maintenance staff

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Remove faulty plant, tooling, equipment or systems

  1. If necessary, the faulty plant, tooling, equipment or system is removed in accordance with the agreed action plan and organisational procedures
  2. Where required, temporary replacement of the faulty plant, tooling equipment or system is made pending repair and/or permanent replacement
  3. The faulty plant, tooling, equipment or system is transported to the repair area using appropriate materials handling equipment
If necessary, the faulty plant, tooling, equipment or system is removed in accordance with the agreed action plan and organisational procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Where required, temporary replacement of the faulty plant, tooling equipment or system is made pending repair and/or permanent replacement

Completed
Date:

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Evidence:

 

 

 

 

 

 

 

The faulty plant, tooling, equipment or system is transported to the repair area using appropriate materials handling equipment

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Diagnose faults in plant, tooling, equipment or systems

  1. Available information from maintenance records and test results is used, where necessary, to assist in fault determination
  2. Available fault diagnosis guides are used, where appropriate, to assist in the determination of faults
  3. Faults are located, causes identified and fault rectification requirements determined to assist in planning the repair
  4. Specialist advice is obtained, where necessary, to assist with, or confirm, the fault rectification strategy
Available information from maintenance records and test results is used, where necessary, to assist in fault determination

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Available fault diagnosis guides are used, where appropriate, to assist in the determination of faults

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Faults are located, causes identified and fault rectification requirements determined to assist in planning the repair

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Specialist advice is obtained, where necessary, to assist with, or confirm, the fault rectification strategy

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Repair faults in plant, tooling, equipment or systems

  1. In accordance with the repair strategy, faulty plant, tooling and equipment or systems are dismantled
  2. Component parts are assessed for wear and serviceability
  3. Repair methodology is determined
  4. Parts requiring specialist repair are tagged, and repair instructions are accurately specified and entered on a database in accordance with organisational procedures
  5. Component parts are repaired, modified and/or replaced
  6. Plant, tooling and equipment are assembled
In accordance with the repair strategy, faulty plant, tooling and equipment or systems are dismantled

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Component parts are assessed for wear and serviceability

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Repair methodology is determined

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Parts requiring specialist repair are tagged, and repair instructions are accurately specified and entered on a database in accordance with organisational procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Component parts are repaired, modified and/or replaced

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Plant, tooling and equipment are assembled

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Reinstall plant, tooling, equipment and systems

  1. A plan for the re-installation of new or repaired plant, tooling, equipment or systems is developed in conjunction with the relevant production staff
  2. New or repaired plant, tooling, equipment or system is re-installed
  3. Installed new or repaired plant, tooling and equipment is visually checked to ensure it is correctly fitted
A plan for the re-installation of new or repaired plant, tooling, equipment or systems is developed in conjunction with the relevant production staff

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

New or repaired plant, tooling, equipment or system is re-installed

Completed
Date:

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Evidence:

 

 

 

 

 

 

 

Installed new or repaired plant, tooling and equipment is visually checked to ensure it is correctly fitted

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Calibrate, adjust and/or test plant, tooling, equipment or systems

  1. Installed new or repaired plant, tooling and equipment is calibration verified, adjusted and/or tested through its operational cycle
  2. Details of the repair, the results of re-commissioning tests and the confirmation of serviceability are documented
Installed new or repaired plant, tooling and equipment is calibration verified, adjusted and/or tested through its operational cycle

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Details of the repair, the results of re-commissioning tests and the confirmation of serviceability are documented

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, Required Skills and Knowledge, the Range Statement and the Assessment Guidelines for this Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Evidence of the following is essential:

compliance with relevant legislation, regulations, standards, codes of practice and established safe work practices and organisation policies and procedures for the repair of plant, tooling, equipment, product, or systems

maintaining a working knowledge of current organisation inventory procedures

working and communicating effectively and positively with others involved in the work

applying, within authority, the requirements of the job or work role in relation to:

repairing plant, tooling, equipment and/or systems effectively

preparing reports of results

achieving work quality goals

completing work area housekeeping requirements including the documentation of project activity and process outcomes

Context of and specific resources for assessment

assessment of the competency should take place in a safe working environment in a passenger motor vehicle manufacturing plant or simulated environment using tools/equipment/machinery required for the production process without undue disruption to the production process

assessment is to occur under standard and authorised work practices, safety requirements and environmental constraints.

Method of assessment

A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:

assessment methods must confirm consistency and accuracy of performance (over time and in a range of organisation relevant contexts) together with application of underpinning knowledge

assessment methods must be by direct observation of tasks and include questioning on underpinning knowledge to ensure its correct interpretation and application

assessment may be applied under project related conditions (real or simulated) and require evidence of process

assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances.

Required Skills and Knowledge

This section describes the essential skills and knowledge and their level, required for this unit.

Required skills

speak clearly and directly in order to communicate the condition of repaired items and systems

apply teamwork to a range of situations, including the reinstallation of plant, tooling, equipment and systems

solve problems particularly in teams in order to meet performance indicators

show initiative in adapting to changing work conditions or contexts particularly when working across a variety of work areas

access, interpret and apply information on relevant organisation policies, procedures and instructions, particularly to ensure adherence to OHS and organisation requirements

manage time when planning, preparing and organising work priorities

take responsibility for organising own work priorities.

Required knowledge

relevant Occupational Health and Safety and Environmental legislation, regulations, standards and codes of practice and organisation policies and procedures needed to carry out work in a manner which ensures the safety of people, equipment and the environment.

methods of preparing and/or calibrating equipment

interpreting performance results

operation of systems and components

organisational supply/replenishment systems and processes for materials, equipment and tools

types of tools and equipment and procedures for their safe use, operation and maintenance

environmental protection requirements relating to the disposal of waste material

established communication channels and protocols

problem identification and resolution

procedures for the recording, reporting and maintenance of organisation records and information.

Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording in the Performance Criteria is detailed below. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts.

OHS requirements may include:

Legislation and regulations, organisational safety policies and procedures and may include: the use of personal protective equipment and clothing, rescue services, fire fighting organisation and equipment, first aid equipment, hazard and risk control and elimination, systems covering the use of hazardous materials and substances and manual handling procedures including lifting and carrying.

Organisation requirements may include:

access and equity principles and practices

environmental management (waste disposal, recycling and re-use guidelines)

emergency and evacuation procedures

equipment use procedures

ethical standards

legal obligations

maintenance and storage procedures

OHS requirements

organisational and site guidelines

policies and procedures relating to own role and responsibility

procedural manuals

quality assurance guidelines

quality and continuous improvement processes and standards

recording and reporting guidelines.

Instructions may include:

organisation procedures relating to the use and operation of tools and equipment

departmental requirements

organisation instructions, including job sheets, plans, specifications, drawings and designs

organisation procedures relating to reporting and communications

manufacturers' instructions for the use of equipment and materials.