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Evidence Guide: AUMATW001 - Test vehicle welds ultrasonically

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AUMATW001 - Test vehicle welds ultrasonically

What evidence can you provide to prove your understanding of each of the following citeria?

Plan and prepare

  1. Work instructions, relevant inspection reports, and quality requirements are identified and confirmed with appropriate personnel and applied
  2. Tools and equipment to carry out tasks are selected and checked for serviceability, and faults are rectified or reported
  3. Weld test plan is prepared listing proposed weld methods and techniques
  4. Ultrasonic test equipment is selected and work area is prepared for use
Work instructions, relevant inspection reports, and quality requirements are identified and confirmed with appropriate personnel and applied

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Tools and equipment to carry out tasks are selected and checked for serviceability, and faults are rectified or reported

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Weld test plan is prepared listing proposed weld methods and techniques

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Ultrasonic test equipment is selected and work area is prepared for use

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Analyse and test welds

  1. Specified welds from various parts of the vehicle body and components are identified and selected
  2. Welds are visually inspected and analysed, and findings are recorded
  3. Welds are tested with ultrasonic equipment according to workplace procedures
  4. Weld breaking points are established and tested with ultrasonic equipment
  5. Testing sequence is repeated on multiple weld samples
  6. Test results are recorded and reported according to workplace procedures
Specified welds from various parts of the vehicle body and components are identified and selected

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Welds are visually inspected and analysed, and findings are recorded

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Welds are tested with ultrasonic equipment according to workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Weld breaking points are established and tested with ultrasonic equipment

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Testing sequence is repeated on multiple weld samples

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Test results are recorded and reported according to workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Tools and equipment are cleaned, checked, maintained and stored, and work area is cleaned, according to workplace procedures
  2. Faulty tools and equipment are identified, tagged and reported to supervisor
  3. Scrap materials are disposed of or recycled according to workplace procedures and cost-reduction initiatives
  4. Work sheets and results of ultrasonic weld tests are recorded according to workplace procedures
Tools and equipment are cleaned, checked, maintained and stored, and work area is cleaned, according to workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Faulty tools and equipment are identified, tagged and reported to supervisor

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Scrap materials are disposed of or recycled according to workplace procedures and cost-reduction initiatives

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Work sheets and results of ultrasonic weld tests are recorded according to workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements

Performance Criteria

Elements describe the essential outcomes

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions section

1. Plan and prepare

1.1 Work instructions, relevant inspection reports, and quality requirements are identified and confirmed with appropriate personnel and applied

1.2 Tools and equipment to carry out tasks are selected and checked for serviceability, and faults are rectified or reported

1.3 Weld test plan is prepared listing proposed weld methods and techniques

1.4 Ultrasonic test equipment is selected and work area is prepared for use

2. Analyse and test welds

2.1 Specified welds from various parts of the vehicle body and components are identified and selected

2.2 Welds are visually inspected and analysed, and findings are recorded

2.3 Welds are tested with ultrasonic equipment according to workplace procedures

2.4 Weld breaking points are established and tested with ultrasonic equipment

2.5 Testing sequence is repeated on multiple weld samples

2.6 Test results are recorded and reported according to workplace procedures

3. Complete work processes

3.1 Tools and equipment are cleaned, checked, maintained and stored, and work area is cleaned, according to workplace procedures

3.2 Faulty tools and equipment are identified, tagged and reported to supervisor

3.3 Scrap materials are disposed of or recycled according to workplace procedures and cost-reduction initiatives

3.4 Work sheets and results of ultrasonic weld tests are recorded according to workplace procedures

Required Skills and Knowledge

Elements

Performance Criteria

Elements describe the essential outcomes

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions section

1. Plan and prepare

1.1 Work instructions, relevant inspection reports, and quality requirements are identified and confirmed with appropriate personnel and applied

1.2 Tools and equipment to carry out tasks are selected and checked for serviceability, and faults are rectified or reported

1.3 Weld test plan is prepared listing proposed weld methods and techniques

1.4 Ultrasonic test equipment is selected and work area is prepared for use

2. Analyse and test welds

2.1 Specified welds from various parts of the vehicle body and components are identified and selected

2.2 Welds are visually inspected and analysed, and findings are recorded

2.3 Welds are tested with ultrasonic equipment according to workplace procedures

2.4 Weld breaking points are established and tested with ultrasonic equipment

2.5 Testing sequence is repeated on multiple weld samples

2.6 Test results are recorded and reported according to workplace procedures

3. Complete work processes

3.1 Tools and equipment are cleaned, checked, maintained and stored, and work area is cleaned, according to workplace procedures

3.2 Faulty tools and equipment are identified, tagged and reported to supervisor

3.3 Scrap materials are disposed of or recycled according to workplace procedures and cost-reduction initiatives

3.4 Work sheets and results of ultrasonic weld tests are recorded according to workplace procedures

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Workplace procedures must include:

guidelines for recording and reporting test results

use and maintenance of ultrasonic test equipment

weld quality guidelines

WHS requirements to test vehicle welds ultrasonically.