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Evidence Guide: AUMGTW003 - Perform manual metal arc welding

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AUMGTW003 - Perform manual metal arc welding

What evidence can you provide to prove your understanding of each of the following citeria?

Plan and prepare

  1. Work order, job specification and resources are identified and inspected for compliance
  2. Welding standards are identified
  3. Weld specifications are identified from work sheets and work instructions
  4. Weld size, type, sequence and quantity of materials are identified
  5. Welding plan is prepared
  6. Work area is prepared, and potential hazards identified according to workplace procedures
Work order, job specification and resources are identified and inspected for compliance

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Welding standards are identified

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Weld specifications are identified from work sheets and work instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Weld size, type, sequence and quantity of materials are identified

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Welding plan is prepared

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is prepared, and potential hazards identified according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Weld materials

  1. Workplace procedures are identified and followed
  2. Welding equipment is set and used according to operating procedures
  3. Distortion prevention measures are identified and adjusted if required
  4. Test runs are conducted according to work instruction and quality requirements
  5. Materials are welded using MMAW process to required specifications
Workplace procedures are identified and followed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Welding equipment is set and used according to operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Distortion prevention measures are identified and adjusted if required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Welding equipment is set and used according to operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Test runs are conducted according to work instruction and quality requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Materials are welded using MMAW process to required specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check welds

  1. Weld quality and specifications are confirmed by non-destructive inspection
  2. Weld defects are identified, prepared and re-welded, and appropriate personnel notified
Weld quality and specifications are confirmed by non-destructive inspection

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Weld defects are identified, prepared and re-welded, and appropriate personnel notified

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete job

  1. Welds are cleaned using appropriate techniques according to work instructions
  2. Work area is cleaned and cleared of waste according to workplace procedures
  3. Welding equipment is cleaned, maintained and stored according to workplace procedures
  4. Faulty equipment is identified, tagged and reported
  5. Work sheets are completed according to workplace procedures
Welds are cleaned using appropriate techniques according to work instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned and cleared of waste according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Welding equipment is cleaned, maintained and stored according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Faulty equipment is identified, tagged and reported

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work sheets are completed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements

Performance Criteria

Elements describe the essential outcomes

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions section

1. Plan and prepare

1.1 Work order, job specification and resources are identified and inspected for compliance

1.2 Welding standards are identified

1.3 Weld specifications are identified from work sheets and work instructions

1.4 Weld size, type, sequence and quantity of materials are identified

1.5 Welding plan is prepared

1.6 Work area is prepared, and potential hazards identified according to workplace procedures

2. Weld materials

2.1 Workplace procedures are identified and followed

2.2 Welding equipment is set and used according to operating procedures

2.3 Distortion prevention measures are identified and adjusted if required

2.4 Welding equipment is set and used according to operating procedures

2.5 Test runs are conducted according to work instruction and quality requirements

2.6 Materials are welded using MMAW process to required specifications

3. Check welds

3.1 Weld quality and specifications are confirmed by non-destructive inspection

3.2 Weld defects are identified, prepared and re-welded, and appropriate personnel notified

4. Complete job

4.1 Welds are cleaned using appropriate techniques according to work instructions

4.2 Work area is cleaned and cleared of waste according to workplace procedures

4.3 Welding equipment is cleaned, maintained and stored according to workplace procedures

4.4 Faulty equipment is identified, tagged and reported

4.5 Work sheets are completed according to workplace procedures

Required Skills and Knowledge

Elements

Performance Criteria

Elements describe the essential outcomes

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions section

1. Plan and prepare

1.1 Work order, job specification and resources are identified and inspected for compliance

1.2 Welding standards are identified

1.3 Weld specifications are identified from work sheets and work instructions

1.4 Weld size, type, sequence and quantity of materials are identified

1.5 Welding plan is prepared

1.6 Work area is prepared, and potential hazards identified according to workplace procedures

2. Weld materials

2.1 Workplace procedures are identified and followed

2.2 Welding equipment is set and used according to operating procedures

2.3 Distortion prevention measures are identified and adjusted if required

2.4 Welding equipment is set and used according to operating procedures

2.5 Test runs are conducted according to work instruction and quality requirements

2.6 Materials are welded using MMAW process to required specifications

3. Check welds

3.1 Weld quality and specifications are confirmed by non-destructive inspection

3.2 Weld defects are identified, prepared and re-welded, and appropriate personnel notified

4. Complete job

4.1 Welds are cleaned using appropriate techniques according to work instructions

4.2 Work area is cleaned and cleared of waste according to workplace procedures

4.3 Welding equipment is cleaned, maintained and stored according to workplace procedures

4.4 Faulty equipment is identified, tagged and reported

4.5 Work sheets are completed according to workplace procedures

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Resourcesmust include:

manual metal arc welding equipment

materials and equipment for preventing distortion during welding, including braces, clamps, jigs and fixtures

materials for welding

materials and equipment for non-destructive testing of welds

workplace welding standards relevant to the work being performed.

Workplace procedures must include:

operating procedures of manual metal arc equipment

procedures for recording and reporting manual metal arc welding processes

WHS and environmental requirements relating to manual metal arc welding procedures.