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Evidence Guide: AURBTJ004 - Repair and overhaul bicycle wheels and hubs

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AURBTJ004 - Repair and overhaul bicycle wheels and hubs

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare to repair and overhaul bicycle wheels and hubs

  1. Job requirements are determined from workplace instructions, including wheel and hub repair methods and materials
  2. Manufacturer specifications, workplace procedures and other relevant technical information are accessed and interpreted
  3. Bicycle wheels and hubs are inspected for worn or damaged components
  4. Repair options and techniques are identified and confirmed, and hazards associated with the work are identified
  5. Replacement wheel and hub parts and components are sourced
  6. Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability
  7. Work is planned to avoid damage to bicycle, minimise waste and use time efficiently
  8. Work area and wheel and hub are prepared for repair or overhaul
Job requirements are determined from workplace instructions, including wheel and hub repair methods and materials

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Manufacturer specifications, workplace procedures and other relevant technical information are accessed and interpreted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Bicycle wheels and hubs are inspected for worn or damaged components

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repair options and techniques are identified and confirmed, and hazards associated with the work are identified

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Replacement wheel and hub parts and components are sourced

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work is planned to avoid damage to bicycle, minimise waste and use time efficiently

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area and wheel and hub are prepared for repair or overhaul

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Carry out repair and overhaul of bicycle wheels and hubs

  1. Bicycle wheels are removed according to manufacturer specifications and safety and environmental requirements
  2. Rims are checked and adjusted as required
  3. Spokes are checked, replaced if broken, adjusted and tensioned
  4. Wheel truing equipment and techniques are used to check for correct operation according to manufacturer specifications and adjusted, as required, prior to refitting wheel
  5. Wheels are refitted and wheel hubs are regreased according to workplace procedures
  6. Results and quality issues are reported to authorised personnel as required
Bicycle wheels are removed according to manufacturer specifications and safety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Rims are checked and adjusted as required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Spokes are checked, replaced if broken, adjusted and tensioned

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Wheel truing equipment and techniques are used to check for correct operation according to manufacturer specifications and adjusted, as required, prior to refitting wheel

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Wheels are refitted and wheel hubs are regreased according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Results and quality issues are reported to authorised personnel as required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work meets workplace expectations and bicycle is presented ready for use
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  3. Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work meets workplace expectations and bicycle is presented ready for use

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare to repair and overhaul bicycle wheels and hubs

  1. Job requirements are determined from workplace instructions, including wheel and hub repair methods and materials
  2. Manufacturer specifications, workplace procedures and other relevant technical information are accessed and interpreted
  3. Bicycle wheels and hubs are inspected for worn or damaged components
  4. Repair options and techniques are identified and confirmed, and hazards associated with the work are identified
  5. Replacement wheel and hub parts and components are sourced
  6. Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability
  7. Work is planned to avoid damage to bicycle, minimise waste and use time efficiently
  8. Work area and wheel and hub are prepared for repair or overhaul
Job requirements are determined from workplace instructions, including wheel and hub repair methods and materials

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Manufacturer specifications, workplace procedures and other relevant technical information are accessed and interpreted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Bicycle wheels and hubs are inspected for worn or damaged components

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repair options and techniques are identified and confirmed, and hazards associated with the work are identified

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Replacement wheel and hub parts and components are sourced

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work is planned to avoid damage to bicycle, minimise waste and use time efficiently

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area and wheel and hub are prepared for repair or overhaul

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Carry out repair and overhaul of bicycle wheels and hubs

  1. Bicycle wheels are removed according to manufacturer specifications and safety and environmental requirements
  2. Rims are checked and adjusted as required
  3. Spokes are checked, replaced if broken, adjusted and tensioned
  4. Wheel truing equipment and techniques are used to check for correct operation according to manufacturer specifications and adjusted, as required, prior to refitting wheel
  5. Wheels are refitted and wheel hubs are regreased according to workplace procedures
  6. Results and quality issues are reported to authorised personnel as required
Bicycle wheels are removed according to manufacturer specifications and safety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Rims are checked and adjusted as required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Spokes are checked, replaced if broken, adjusted and tensioned

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Wheel truing equipment and techniques are used to check for correct operation according to manufacturer specifications and adjusted, as required, prior to refitting wheel

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Wheels are refitted and wheel hubs are regreased according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Results and quality issues are reported to authorised personnel as required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work meets workplace expectations and bicycle is presented ready for use
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  3. Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work meets workplace expectations and bicycle is presented ready for use

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to repair and overhaul bicycle wheels and hubs

1.1 Job requirements are determined from workplace instructions, including wheel and hub repair methods and materials

1.2 Manufacturer specifications, workplace procedures and other relevant technical information are accessed and interpreted

1.3 Bicycle wheels and hubs are inspected for worn or damaged components

1.4 Repair options and techniques are identified and confirmed, and hazards associated with the work are identified

1.5 Replacement wheel and hub parts and components are sourced

1.6 Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability

1.7 Work is planned to avoid damage to bicycle, minimise waste and use time efficiently

1.8 Work area and wheel and hub are prepared for repair or overhaul

2. Carry out repair and overhaul of bicycle wheels and hubs

2.1 Bicycle wheels are removed according to manufacturer specifications and safety and environmental requirements

2.2 Rims are checked and adjusted as required

2.3 Spokes are checked, replaced if broken, adjusted and tensioned

2.4 Wheel truing equipment and techniques are used to check for correct operation according to manufacturer specifications and adjusted, as required, prior to refitting wheel

2.5 Wheels are refitted and wheel hubs are regreased according to workplace procedures

2.6 Results and quality issues are reported to authorised personnel as required

3. Complete work processes

3.1 Final inspection is made to ensure work meets workplace expectations and bicycle is presented ready for use

3.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

3.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

3.4 Workplace documentation is processed according to workplace procedures

Required Skills and Knowledge

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to repair and overhaul bicycle wheels and hubs

1.1 Job requirements are determined from workplace instructions, including wheel and hub repair methods and materials

1.2 Manufacturer specifications, workplace procedures and other relevant technical information are accessed and interpreted

1.3 Bicycle wheels and hubs are inspected for worn or damaged components

1.4 Repair options and techniques are identified and confirmed, and hazards associated with the work are identified

1.5 Replacement wheel and hub parts and components are sourced

1.6 Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability

1.7 Work is planned to avoid damage to bicycle, minimise waste and use time efficiently

1.8 Work area and wheel and hub are prepared for repair or overhaul

2. Carry out repair and overhaul of bicycle wheels and hubs

2.1 Bicycle wheels are removed according to manufacturer specifications and safety and environmental requirements

2.2 Rims are checked and adjusted as required

2.3 Spokes are checked, replaced if broken, adjusted and tensioned

2.4 Wheel truing equipment and techniques are used to check for correct operation according to manufacturer specifications and adjusted, as required, prior to refitting wheel

2.5 Wheels are refitted and wheel hubs are regreased according to workplace procedures

2.6 Results and quality issues are reported to authorised personnel as required

3. Complete work processes

3.1 Final inspection is made to ensure work meets workplace expectations and bicycle is presented ready for use

3.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

3.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

3.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

repair and overhaul three different bicycle wheels and hubs according to manufacturer specifications, including:

one spoke wheel

one disc wheel.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to repairing and overhauling bicycle wheels and hubs, including procedures for:

manually handling bicycle wheels

identifying workplace hazards

using tools and equipment, including personal protective equipment (PPE)

environmental requirements, including procedures for disposing of waste materials

key bicycle wheel and hub terminology

wheel and hub mechanical principles

types of bicycle wheel and hub systems and components

wheel and hub components specified in the range of conditions and their specifications

types and use of tools and equipment used to repair and overhaul bicycle wheels and hubs

techniques and processes for repairing and overhauling bicycle wheels and hubs, including:

types of wear or faults in bicycle wheel and hubs

measuring techniques

torque measurement and adjustment of wheels

testing procedures.

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Bicycle wheels and hubs must include:

spoke, disc and tri-spoke wheels

conventional, clincher, tubular, aero, deep dished and composite material wheel rims

quick release, allen head and nut wheel fasteners

disc, drum and coaster and internal foot brake hubs.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

manually handling bicycle wheels

identifying workplace hazards

using tools and equipment, including PPE

environmental requirements, including procedures for disposing of waste materials.