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Evidence Guide: AURBTY003 - Repair carbon fibre bicycle frames

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AURBTY003 - Repair carbon fibre bicycle frames

What evidence can you provide to prove your understanding of each of the following citeria?

Inspect carbon fibre bicycle frame

  1. Job requirements are determined from workplace instructions
  2. Bicycle history, including riding incidents and accidents, is determined through discussion with customer
  3. Bicycle frame is inspected for faults or damage using visual inspection methods and by comparing measurements against manufacturer specifications
  4. Non-destructive testing is arranged, as required
  5. Hazards associated with the work are identified and risks are managed
  6. Repair assessment, including replacement options for bicycle frame, is completed
  7. Repair cost is calculated and documented for customer approval
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Bicycle history, including riding incidents and accidents, is determined through discussion with customer

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Bicycle frame is inspected for faults or damage using visual inspection methods and by comparing measurements against manufacturer specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Non-destructive testing is arranged, as required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repair assessment, including replacement options for bicycle frame, is completed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repair cost is calculated and documented for customer approval

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare for repair

  1. Work area is prepared and repair sequence, including post-repair testing, is planned to avoid damage to bicycle, minimise waste and use time efficiently
  2. Replacement parts and repair materials are prepared according to frame manufacturer specifications
  3. Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability
Work area is prepared and repair sequence, including post-repair testing, is planned to avoid damage to bicycle, minimise waste and use time efficiently

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Replacement parts and repair materials are prepared according to frame manufacturer specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repair carbon fibre frame

  1. Frame surface is prepared for repair and contaminants are removed
  2. Repairs to bicycle frame, including carbon fibre tubes and seat stay, are carried out according to repair plan, manufacturer specifications, and safety and environmental requirements
  3. Repaired area of frame is sealed according to manufacturer specifications
  4. Required replacement parts are checked and fitted according to manufacturer specifications
  5. Tests are completed to ensure fibre frame repairs comply with manufacturer specifications, and problems outside scope of own role are referred to appropriate person
  6. Carbon fibre bicycle frame is cleaned in preparation for delivery to customer
Frame surface is prepared for repair and contaminants are removed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repairs to bicycle frame, including carbon fibre tubes and seat stay, are carried out according to repair plan, manufacturer specifications, and safety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repaired area of frame is sealed according to manufacturer specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Required replacement parts are checked and fitted according to manufacturer specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tests are completed to ensure fibre frame repairs comply with manufacturer specifications, and problems outside scope of own role are referred to appropriate person

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Carbon fibre bicycle frame is cleaned in preparation for delivery to customer

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work meets workplace expectations and bicycle is presented ready for use
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  3. Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work meets workplace expectations and bicycle is presented ready for use

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inspect carbon fibre bicycle frame

  1. Job requirements are determined from workplace instructions
  2. Bicycle history, including riding incidents and accidents, is determined through discussion with customer
  3. Bicycle frame is inspected for faults or damage using visual inspection methods and by comparing measurements against manufacturer specifications
  4. Non-destructive testing is arranged, as required
  5. Hazards associated with the work are identified and risks are managed
  6. Repair assessment, including replacement options for bicycle frame, is completed
  7. Repair cost is calculated and documented for customer approval
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Bicycle history, including riding incidents and accidents, is determined through discussion with customer

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Bicycle frame is inspected for faults or damage using visual inspection methods and by comparing measurements against manufacturer specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Non-destructive testing is arranged, as required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repair assessment, including replacement options for bicycle frame, is completed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repair cost is calculated and documented for customer approval

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare for repair

  1. Work area is prepared and repair sequence, including post-repair testing, is planned to avoid damage to bicycle, minimise waste and use time efficiently
  2. Replacement parts and repair materials are prepared according to frame manufacturer specifications
  3. Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability
Work area is prepared and repair sequence, including post-repair testing, is planned to avoid damage to bicycle, minimise waste and use time efficiently

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Replacement parts and repair materials are prepared according to frame manufacturer specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repair carbon fibre frame

  1. Frame surface is prepared for repair and contaminants are removed
  2. Repairs to bicycle frame, including carbon fibre tubes and seat stay, are carried out according to repair plan, manufacturer specifications, and safety and environmental requirements
  3. Repaired area of frame is sealed according to manufacturer specifications
  4. Required replacement parts are checked and fitted according to manufacturer specifications
  5. Tests are completed to ensure fibre frame repairs comply with manufacturer specifications, and problems outside scope of own role are referred to appropriate person
  6. Carbon fibre bicycle frame is cleaned in preparation for delivery to customer
Frame surface is prepared for repair and contaminants are removed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repairs to bicycle frame, including carbon fibre tubes and seat stay, are carried out according to repair plan, manufacturer specifications, and safety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repaired area of frame is sealed according to manufacturer specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Required replacement parts are checked and fitted according to manufacturer specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tests are completed to ensure fibre frame repairs comply with manufacturer specifications, and problems outside scope of own role are referred to appropriate person

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Carbon fibre bicycle frame is cleaned in preparation for delivery to customer

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work meets workplace expectations and bicycle is presented ready for use
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  3. Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work meets workplace expectations and bicycle is presented ready for use

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Inspect carbon fibre bicycle frame

1.1 Job requirements are determined from workplace instructions

1.2 Bicycle history, including riding incidents and accidents, is determined through discussion with customer

1.3 Bicycle frame is inspected for faults or damage using visual inspection methods and by comparing measurements against manufacturer specifications

1.4 Non-destructive testing is arranged, as required

1.5 Hazards associated with the work are identified and risks are managed

1.6 Repair assessment, including replacement options for bicycle frame, is completed

1.7 Repair cost is calculated and documented for customer approval

2. Prepare for repair

2.1 Work area is prepared and repair sequence, including post-repair testing, is planned to avoid damage to bicycle, minimise waste and use time efficiently

2.2 Replacement parts and repair materials are prepared according to frame manufacturer specifications

2.3 Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability

3. Repair carbon fibre frame

3.1 Frame surface is prepared for repair and contaminants are removed

3.2 Repairs to bicycle frame, including carbon fibre tubes and seat stay, are carried out according to repair plan, manufacturer specifications, and safety and environmental requirements

3.3 Repaired area of frame is sealed according to manufacturer specifications

3.4 Required replacement parts are checked and fitted according to manufacturer specifications

3.5 Tests are completed to ensure fibre frame repairs comply with manufacturer specifications, and problems outside scope of own role are referred to appropriate person

3.6 Carbon fibre bicycle frame is cleaned in preparation for delivery to customer

4. Complete work processes

4.1 Final inspection is made to ensure work meets workplace expectations and bicycle is presented ready for use

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

4.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

Required Skills and Knowledge

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Inspect carbon fibre bicycle frame

1.1 Job requirements are determined from workplace instructions

1.2 Bicycle history, including riding incidents and accidents, is determined through discussion with customer

1.3 Bicycle frame is inspected for faults or damage using visual inspection methods and by comparing measurements against manufacturer specifications

1.4 Non-destructive testing is arranged, as required

1.5 Hazards associated with the work are identified and risks are managed

1.6 Repair assessment, including replacement options for bicycle frame, is completed

1.7 Repair cost is calculated and documented for customer approval

2. Prepare for repair

2.1 Work area is prepared and repair sequence, including post-repair testing, is planned to avoid damage to bicycle, minimise waste and use time efficiently

2.2 Replacement parts and repair materials are prepared according to frame manufacturer specifications

2.3 Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability

3. Repair carbon fibre frame

3.1 Frame surface is prepared for repair and contaminants are removed

3.2 Repairs to bicycle frame, including carbon fibre tubes and seat stay, are carried out according to repair plan, manufacturer specifications, and safety and environmental requirements

3.3 Repaired area of frame is sealed according to manufacturer specifications

3.4 Required replacement parts are checked and fitted according to manufacturer specifications

3.5 Tests are completed to ensure fibre frame repairs comply with manufacturer specifications, and problems outside scope of own role are referred to appropriate person

3.6 Carbon fibre bicycle frame is cleaned in preparation for delivery to customer

4. Complete work processes

4.1 Final inspection is made to ensure work meets workplace expectations and bicycle is presented ready for use

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

4.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

assess two different damaged carbon fibre bicycle frames and repair them according to manufacturer specifications.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to assessing and repairing carbon fibre frames, including procedures for:

manually handling bicycles and frames

identifying workplace hazards

using tools and equipment, including personal protective equipment (PPE)

environmental requirements, including procedures for disposing of waste materials

key carbon frame bicycle terminology

structure, properties and characteristics of carbon fibre material

manufacturing processes of carbon fibre frames

causes of damage to carbon fibre frames

types of bicycle frames and their components

types and use of tools and equipment used to repair carbon fibre bicycle frames

techniques for repairing carbon fibre bicycle frames, including:

type of frame damage and defects

non-destructive testing procedures

measuring techniques

frame preparation techniques

frame repair options

testing procedures and safety checks.

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Repair assessment mustinclude:

bicycle history and cause of damage

frame construction method

cracks, chips, dents, loose joins and misalignment.

Materials must include:

carbon fibre fabric and tapes of various grades and weights

unidirectional and woven fabric and braided sock

epoxy resin of repair qualified type

shrink tape

vacuum bag consumables

suitable sandpaper

cleaning materials.

Tools and equipment must include:

sanding tools

bicycle frame jigs

curing oven.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

manually handling bicycles and frames

identifying workplace hazards

using tools and equipment, including PPE

environmental requirements, including procedures for disposing of waste materials.