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Evidence Guide: AURETR031 - Diagnose and repair ignition systems

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AURETR031 - Diagnose and repair ignition systems

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare to diagnose and repair ignition system

  1. Job requirements are determined from workplace instructions
  2. Diagnostic information is sourced and interpreted
  3. Diagnostic options are analysed and those most appropriate to the circumstances are selected
  4. Hazards associated with the work are identified and risks are managed
  5. Diagnostic tools and equipment are selected and checked for serviceability
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Diagnostic information is sourced and interpreted

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Diagnostic options are analysed and those most appropriate to the circumstances are selected

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Diagnostic tools and equipment are selected and checked for serviceability

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Diagnose ignition system

  1. Diagnostic tests are carried out according to workplace proceduresand safety requirements without causing damage to components or systems
  2. Faults are identified from diagnostic test results and causes of faults are determined
  3. Diagnosis findings and recommendations for necessary repairs or adjustments are reported according to workplace procedures
Diagnostic tests are carried out according to workplace proceduresand safety requirements without causing damage to components or systems

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Faults are identified from diagnostic test results and causes of faults are determined

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Diagnosis findings and recommendations for necessary repairs or adjustments are reported according to workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Repair ignition system

  1. Repair information is sourced and interpreted
  2. Repair options are analysed and those most appropriate to the circumstances are selected
  3. Repair tools, equipment and materials are selected and checked
  4. Repairs and component replacements and adjustments are carried out according to manufacturer specifications, workplace procedures and safety requirements, and without causing damage to components or systems
  5. Post-repair testing is carried out according to workplace procedures to confirm fault rectification, and any further problems detected as having been introduced during the repair process are rectified
Repair information is sourced and interpreted

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Repair options are analysed and those most appropriate to the circumstances are selected

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Repair tools, equipment and materials are selected and checked

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Repairs and component replacements and adjustments are carried out according to manufacturer specifications, workplace procedures and safety requirements, and without causing damage to components or systems

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Post-repair testing is carried out according to workplace procedures to confirm fault rectification, and any further problems detected as having been introduced during the repair process are rectified

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Compete work processes

  1. Final inspection is made to ensure work is to workplace expectations and vehicle, vessel or machinery is presented ready for use
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
  3. Tools and equipment are checked and stored and any faulty equipment is identified, tagged and isolated according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work is to workplace expectations and vehicle, vessel or machinery is presented ready for use

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked and stored and any faulty equipment is identified, tagged and isolated according to workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Prepare to diagnose and repair ignition system

  1. Job requirements are determined from workplace instructions
  2. Diagnostic information is sourced and interpreted
  3. Diagnostic options are analysed and those most appropriate to the circumstances are selected
  4. Hazards associated with the work are identified and risks are managed
  5. Diagnostic tools and equipment are selected and checked for serviceability
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Diagnostic information is sourced and interpreted

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Diagnostic options are analysed and those most appropriate to the circumstances are selected

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Diagnostic tools and equipment are selected and checked for serviceability

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Diagnose ignition system

  1. Diagnostic tests are carried out according to workplace proceduresand safety requirements without causing damage to components or systems
  2. Faults are identified from diagnostic test results and causes of faults are determined
  3. Diagnosis findings and recommendations for necessary repairs or adjustments are reported according to workplace procedures
Diagnostic tests are carried out according to workplace proceduresand safety requirements without causing damage to components or systems

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Faults are identified from diagnostic test results and causes of faults are determined

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Diagnosis findings and recommendations for necessary repairs or adjustments are reported according to workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Repair ignition system

  1. Repair information is sourced and interpreted
  2. Repair options are analysed and those most appropriate to the circumstances are selected
  3. Repair tools, equipment and materials are selected and checked
  4. Repairs and component replacements and adjustments are carried out according to manufacturer specifications, workplace procedures and safety requirements, and without causing damage to components or systems
  5. Post-repair testing is carried out according to workplace procedures to confirm fault rectification, and any further problems detected as having been introduced during the repair process are rectified
Repair information is sourced and interpreted

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Repair options are analysed and those most appropriate to the circumstances are selected

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Repair tools, equipment and materials are selected and checked

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Repairs and component replacements and adjustments are carried out according to manufacturer specifications, workplace procedures and safety requirements, and without causing damage to components or systems

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Post-repair testing is carried out according to workplace procedures to confirm fault rectification, and any further problems detected as having been introduced during the repair process are rectified

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Compete work processes

  1. Final inspection is made to ensure work is to workplace expectations and vehicle, vessel or machinery is presented ready for use
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
  3. Tools and equipment are checked and stored and any faulty equipment is identified, tagged and isolated according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work is to workplace expectations and vehicle, vessel or machinery is presented ready for use

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked and stored and any faulty equipment is identified, tagged and isolated according to workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to diagnose and repair ignition system

1.1 Job requirements are determined from workplace instructions

1.2 Diagnostic information is sourced and interpreted

1.3 Diagnostic options are analysed and those most appropriate to the circumstances are selected

1.4 Hazards associated with the work are identified and risks are managed

1.5 Diagnostic tools and equipment are selected and checked for serviceability

2. Diagnose ignition system

2.1 Diagnostic tests are carried out according to workplace proceduresand safety requirements without causing damage to components or systems

2.2 Faults are identified from diagnostic test results and causes of faults are determined

2.3 Diagnosis findings and recommendations for necessary repairs or adjustments are reported according to workplace procedures

3. Repair ignition system

3.1 Repair information is sourced and interpreted

3.2 Repair options are analysed and those most appropriate to the circumstances are selected

3.3 Repair tools, equipment and materials are selected and checked

3.4 Repairs and component replacements and adjustments are carried out according to manufacturer specifications, workplace procedures and safety requirements, and without causing damage to components or systems

3.5 Post-repair testing is carried out according to workplace procedures to confirm fault rectification, and any further problems detected as having been introduced during the repair process are rectified

4. Compete work processes

4.1 Final inspection is made to ensure work is to workplace expectations and vehicle, vessel or machinery is presented ready for use

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

4.3 Tools and equipment are checked and stored and any faulty equipment is identified, tagged and isolated according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

Required Skills and Knowledge

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to diagnose and repair ignition system

1.1 Job requirements are determined from workplace instructions

1.2 Diagnostic information is sourced and interpreted

1.3 Diagnostic options are analysed and those most appropriate to the circumstances are selected

1.4 Hazards associated with the work are identified and risks are managed

1.5 Diagnostic tools and equipment are selected and checked for serviceability

2. Diagnose ignition system

2.1 Diagnostic tests are carried out according to workplace proceduresand safety requirements without causing damage to components or systems

2.2 Faults are identified from diagnostic test results and causes of faults are determined

2.3 Diagnosis findings and recommendations for necessary repairs or adjustments are reported according to workplace procedures

3. Repair ignition system

3.1 Repair information is sourced and interpreted

3.2 Repair options are analysed and those most appropriate to the circumstances are selected

3.3 Repair tools, equipment and materials are selected and checked

3.4 Repairs and component replacements and adjustments are carried out according to manufacturer specifications, workplace procedures and safety requirements, and without causing damage to components or systems

3.5 Post-repair testing is carried out according to workplace procedures to confirm fault rectification, and any further problems detected as having been introduced during the repair process are rectified

4. Compete work processes

4.1 Final inspection is made to ensure work is to workplace expectations and vehicle, vessel or machinery is presented ready for use

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

4.3 Tools and equipment are checked and stored and any faulty equipment is identified, tagged and isolated according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in the unit’s elements and performance criteria, range of conditions and foundation skills:

diagnose and repair a fault in the ignition systems of two different vehicles, vessels or machinery, including faults in two of the following:

magneto with contact points

magneto with solid state trigger

capacitive discharge ignition

distributor with contact points

distributor with hall effect sensor

distributor with induction magnetic trigger

distributor with optical sensor

waste spark

coil on plug.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to diagnosing and repairing ignition systems, including procedures for:

using specialised tools and equipment

using appropriate personal protective equipment (PPE)

identifying hazards and controlling risks associated with:

working on high voltage ignition systems

wearing jewellery while working around high current wiring systems

operating principles of ignition systems and associated components, including:

generating principles, including Faraday’s law and inducing an electromotive force (EMF)

application, purpose and operation of ignition systems and components, including:

ignition coils, including:

internal component function and operation: primary windings, iron core and secondary windings

electromagnetic induction in the coil

spark plugs: identification, thread size, reach, heat range, resistance-type plugs, and type and number of earth electrodes

ignition leads

Kettering ignition system, including:

primary section: battery, ignition switch, ballast resistor, ignition coil primary windings, contact breaker point and capacitor

secondary section: ignition coil secondary windings, coil high tension lead, rotor button and distributor cap, spark plug high tension leads and spark plugs

firing order

ignition timing and methods of varying timing according to engine load and speed

electronic ignition systems, including:

pulse generator systems: stator and rotor units, ignition control units, current limiting and dwell control

Hall effect systems: Hall effect device, and permanent magnet and signal waveform

optical ignition systems: light emitting diodes (LEDs), rotating disc and optical electronic semiconductors

magneto ignition systems: shuttle and inductor magnetos, and energy transfer ignition systems

capacitive discharge ignition (CDI) systems:

transformer, charging circuit, triggering circuit, main capacitor and rectifier

alternating current CDI

direct current CDI

waste spark ignition systems

coil on plug ignition systems

diagnostic testing procedures for ignition systems, including:

using diagnostic flow charts

testing electrical systems, including procedures for:

accessing electrical terminals and using test probes without damaging connectors, fuse holders or wiring

checking resistance, current flow and voltage drop of ignition system circuits

testing ignition coils

using oscilloscopes, including interpreting ignition system primary and secondary waveforms

repair procedures for ignition systems, including:

removing and replacing faulty or damaged components

setting contact breaker gap and checking dwell

adjusting ignition system timing

removing, replacing and re-timing distributors

post-repair testing procedures for ignition systems, including static and dynamic performance tests of ignition systems.

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Safety requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

using specialised tools and equipment

using appropriate personal protective equipment (PPE)

identifying hazards and controlling risks associated with:

working on high voltage ignition systems

wearing jewellery while working around high current wiring systems.