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Evidence Guide: AURHTE001 - Remove and install heavy vehicle engine assemblies

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AURHTE001 - Remove and install heavy vehicle engine assemblies

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare to remove heavy vehicle engine assembly

  1. Job requirements are determined from workplace instructions
  2. Engine removal and installation procedures and information are sourced and interpreted
  3. Engine removal and installation options are analysed and those most appropriate to the circumstances are selected
  4. Hazards associated with the work are identified and risks are managed
  5. Tools and equipment are selected and checked for serviceability
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Engine removal and installation procedures and information are sourced and interpreted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Engine removal and installation options are analysed and those most appropriate to the circumstances are selected

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Remove engine assembly

  1. Engine assembly is removed according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems
  2. Engine assembly, components and systems are inspected and faults are reported according to workplace procedures, including recommendations for necessary repairs or adjustments
Engine assembly is removed according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Engine assembly, components and systems are inspected and faults are reported according to workplace procedures, including recommendations for necessary repairs or adjustments

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Install engine assembly

  1. Installation options are analysed and those most appropriate to the circumstances are selected
  2. Engine assembly is installed according to manufacturer specifications and workplace procedures, and without causing damage to components or systems
  3. Post-installation checks, adjustments and tests are carried out according to manufacturer specifications and workplace procedures
Installation options are analysed and those most appropriate to the circumstances are selected

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Engine assembly is installed according to manufacturer specifications and workplace procedures, and without causing damage to components or systems

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Post-installation checks, adjustments and tests are carried out according to manufacturer specifications and workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
  3. Tools and equipment are checked and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked and stored according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare to remove heavy vehicle engine assembly

  1. Job requirements are determined from workplace instructions
  2. Engine removal and installation procedures and information are sourced and interpreted
  3. Engine removal and installation options are analysed and those most appropriate to the circumstances are selected
  4. Hazards associated with the work are identified and risks are managed
  5. Tools and equipment are selected and checked for serviceability
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Engine removal and installation procedures and information are sourced and interpreted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Engine removal and installation options are analysed and those most appropriate to the circumstances are selected

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Remove engine assembly

  1. Engine assembly is removed according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems
  2. Engine assembly, components and systems are inspected and faults are reported according to workplace procedures, including recommendations for necessary repairs or adjustments
Engine assembly is removed according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Engine assembly, components and systems are inspected and faults are reported according to workplace procedures, including recommendations for necessary repairs or adjustments

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Install engine assembly

  1. Installation options are analysed and those most appropriate to the circumstances are selected
  2. Engine assembly is installed according to manufacturer specifications and workplace procedures, and without causing damage to components or systems
  3. Post-installation checks, adjustments and tests are carried out according to manufacturer specifications and workplace procedures
Installation options are analysed and those most appropriate to the circumstances are selected

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Engine assembly is installed according to manufacturer specifications and workplace procedures, and without causing damage to components or systems

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Post-installation checks, adjustments and tests are carried out according to manufacturer specifications and workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
  3. Tools and equipment are checked and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked and stored according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to remove heavy vehicle engine assembly

1.1 Job requirements are determined from workplace instructions

1.2 Engine removal and installation procedures and information are sourced and interpreted

1.3 Engine removal and installation options are analysed and those most appropriate to the circumstances are selected

1.4 Hazards associated with the work are identified and risks are managed

1.5 Tools and equipment are selected and checked for serviceability

2. Remove engine assembly

2.1 Engine assembly is removed according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems

2.2 Engine assembly, components and systems are inspected and faults are reported according to workplace procedures, including recommendations for necessary repairs or adjustments

3. Install engine assembly

3.1 Installation options are analysed and those most appropriate to the circumstances are selected

3.2 Engine assembly is installed according to manufacturer specifications and workplace procedures, and without causing damage to components or systems

3.3 Post-installation checks, adjustments and tests are carried out according to manufacturer specifications and workplace procedures

4. Complete work processes

4.1 Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

4.3 Tools and equipment are checked and stored according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

Required Skills and Knowledge

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to remove heavy vehicle engine assembly

1.1 Job requirements are determined from workplace instructions

1.2 Engine removal and installation procedures and information are sourced and interpreted

1.3 Engine removal and installation options are analysed and those most appropriate to the circumstances are selected

1.4 Hazards associated with the work are identified and risks are managed

1.5 Tools and equipment are selected and checked for serviceability

2. Remove engine assembly

2.1 Engine assembly is removed according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems

2.2 Engine assembly, components and systems are inspected and faults are reported according to workplace procedures, including recommendations for necessary repairs or adjustments

3. Install engine assembly

3.1 Installation options are analysed and those most appropriate to the circumstances are selected

3.2 Engine assembly is installed according to manufacturer specifications and workplace procedures, and without causing damage to components or systems

3.3 Post-installation checks, adjustments and tests are carried out according to manufacturer specifications and workplace procedures

4. Complete work processes

4.1 Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

4.3 Tools and equipment are checked and stored according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

remove and install two heavy vehicle engines, in which the work must involve:

removing and refitting ancillary components and systems

adjusting oil and fluid levels

post-installation adjustments

post-installation testing.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to removal and installation of heavy vehicle engines, including:

isolating and stabilising vehicle or machinery

using vehicle or machinery lifting devices and supporting equipment’

working with compression ignition engines

environmental requirements, including procedures for trapping, storing and disposing of oils, fluids, coolants and gases released during removal and installation of engine assemblies

methods of disconnecting and reconnecting related systems, including:

air conditioning system

cooling system

electrical systems

exhaust system

fuel system

power steering system

hydraulic system

transmission systems, including:

automatic transmission

manual transmission

removal procedures for heavy vehicle engine assemblies, including:

correct use of engine lifting devices and supporting equipment

item tagging procedures

methods for correctly disposing of hazardous substances

installation procedures for heavy vehicle engine assemblies

post-installation testing and adjustment procedures for heavy vehicle engine assemblies, including:

engine pre-start procedures

operational testing and run-in procedures

engine adjustments and cylinder head bolt retensioning as required

throttle adjustments

coolant adjustments

ancillary engine systems.

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

isolating and stabilising vehicle or machinery

using vehicle or machinery lifting devices and supporting equipment

working with compression ignition engines

environmental requirements, including procedures for trapping, storing and disposing of oils, fluids, coolants and gases released during removal and installation of engine assemblies.

Post-installation checks, adjustments and tests must include:

pre-start procedures

operational testing and run-in procedures

engine adjustments and cylinder head bolt retensioning as required

throttle adjustments

coolant adjustments

ancillary engine systems.