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Evidence Guide: AURHTX002 - Inspect, test and replace heavy vehicle automatic transmissions

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AURHTX002 - Inspect, test and replace heavy vehicle automatic transmissions

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare to inspect and test transmission

  1. Job requirements are determined from workplace instructions
  2. Inspection and testing procedures and information are sourced and interpreted
  3. Hazards associated with the work are identified and risks are managed
  4. Tools, equipment and test equipment and materials are selected and checked for serviceability
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inspection and testing procedures and information are sourced and interpreted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools, equipment and test equipment and materials are selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inspect and test transmission and analyse results

  1. Inspection and tests are carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements
  2. Inspection and test results are compared with manufacturer specifications
  3. Inspection and test findings are reported according to workplace procedures, including recommendations for necessary repairs, replacement or adjustments
Inspection and tests are carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inspection and test results are compared with manufacturer specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inspection and test findings are reported according to workplace procedures, including recommendations for necessary repairs, replacement or adjustments

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare to remove and replace transmission

  1. Hazards associated with the work are identified and risks are managed
  2. Removal and replacement procedures and information are sourced and interpreted
  3. Tools, equipment and materials are selected and checked for serviceability
Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Removal and replacement procedures and information are sourced and interpreted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools, equipment and materials are selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Remove and replace transmission

  1. Transmission is removed and replaced according to manufacturer specifications, workplace procedures, and safety and environmental requirements
  2. Adjustments during removal and replacement are made according to manufacturer specifications and workplace procedures
  3. Post-replacement testing is carried out according to workplace procedures
Transmission is removed and replaced according to manufacturer specifications, workplace procedures, and safety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjustments during removal and replacement are made according to manufacturer specifications and workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Post-replacement testing is carried out according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
  3. Tools and equipment are checked and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked and stored according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare to inspect and test transmission

  1. Job requirements are determined from workplace instructions
  2. Inspection and testing procedures and information are sourced and interpreted
  3. Hazards associated with the work are identified and risks are managed
  4. Tools, equipment and test equipment and materials are selected and checked for serviceability
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inspection and testing procedures and information are sourced and interpreted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools, equipment and test equipment and materials are selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inspect and test transmission and analyse results

  1. Inspection and tests are carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements
  2. Inspection and test results are compared with manufacturer specifications
  3. Inspection and test findings are reported according to workplace procedures, including recommendations for necessary repairs, replacement or adjustments
Inspection and tests are carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inspection and test results are compared with manufacturer specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inspection and test findings are reported according to workplace procedures, including recommendations for necessary repairs, replacement or adjustments

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare to remove and replace transmission

  1. Hazards associated with the work are identified and risks are managed
  2. Removal and replacement procedures and information are sourced and interpreted
  3. Tools, equipment and materials are selected and checked for serviceability
Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Removal and replacement procedures and information are sourced and interpreted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools, equipment and materials are selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Remove and replace transmission

  1. Transmission is removed and replaced according to manufacturer specifications, workplace procedures, and safety and environmental requirements
  2. Adjustments during removal and replacement are made according to manufacturer specifications and workplace procedures
  3. Post-replacement testing is carried out according to workplace procedures
Transmission is removed and replaced according to manufacturer specifications, workplace procedures, and safety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjustments during removal and replacement are made according to manufacturer specifications and workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Post-replacement testing is carried out according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
  3. Tools and equipment are checked and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked and stored according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to inspect and test transmission

1.1 Job requirements are determined from workplace instructions

1.2 Inspection and testing procedures and information are sourced and interpreted

1.3 Hazards associated with the work are identified and risks are managed

1.4 Tools, equipment and test equipment and materials are selected and checked for serviceability

2. Inspect and test transmission and analyse results

2.1 Inspection and tests are carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements

2.2 Inspection and test results are compared with manufacturer specifications

2.3 Inspection and test findings are reported according to workplace procedures, including recommendations for necessary repairs, replacement or adjustments

3. Prepare to remove and replace transmission

3.1 Hazards associated with the work are identified and risks are managed

3.2 Removal and replacement procedures and information are sourced and interpreted

3.3 Tools, equipment and materials are selected and checked for serviceability

4. Remove and replace transmission

4.1 Transmission is removed and replaced according to manufacturer specifications, workplace procedures, and safety and environmental requirements

4.2 Adjustments during removal and replacement are made according to manufacturer specifications and workplace procedures

4.3 Post-replacement testing is carried out according to workplace procedures

5. Complete work processes

5.1 Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use

5.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

5.3 Tools and equipment are checked and stored according to workplace procedures

5.4 Workplace documentation is processed according to workplace procedures

Required Skills and Knowledge

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to inspect and test transmission

1.1 Job requirements are determined from workplace instructions

1.2 Inspection and testing procedures and information are sourced and interpreted

1.3 Hazards associated with the work are identified and risks are managed

1.4 Tools, equipment and test equipment and materials are selected and checked for serviceability

2. Inspect and test transmission and analyse results

2.1 Inspection and tests are carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements

2.2 Inspection and test results are compared with manufacturer specifications

2.3 Inspection and test findings are reported according to workplace procedures, including recommendations for necessary repairs, replacement or adjustments

3. Prepare to remove and replace transmission

3.1 Hazards associated with the work are identified and risks are managed

3.2 Removal and replacement procedures and information are sourced and interpreted

3.3 Tools, equipment and materials are selected and checked for serviceability

4. Remove and replace transmission

4.1 Transmission is removed and replaced according to manufacturer specifications, workplace procedures, and safety and environmental requirements

4.2 Adjustments during removal and replacement are made according to manufacturer specifications and workplace procedures

4.3 Post-replacement testing is carried out according to workplace procedures

5. Complete work processes

5.1 Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use

5.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

5.3 Tools and equipment are checked and stored according to workplace procedures

5.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

inspect, test and replace the automatic transmissions of two different heavy vehicles or machinery.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to inspecting, testing and replacing heavy vehicle automatic transmissions, including procedures for:

using lifting and supporting equipment when working with transmissions

manually handling heavy vehicle transmissions

environmental requirements, including procedures for trapping, storing and disposing of fluids released from transmissions

operating principles of heavy vehicle automatic transmissions, including:

fluid couplings

mechanical systems, including:

gear types

gear ratios and torque

simple and compound planetary gear trains

gear range and transfer case power flows

hydraulic systems and components

electronic systems, including:

electronic control units (ECU)

electronic sensors

solenoids

inspection procedures for heavy vehicle automatic transmissions, including:

visual, aural and functional assessment, including:

fluid leakage

oil condition

speed and range selection

wear, damage, and corrosion

electrical circuit faults

testing procedures for heavy vehicle automatic transmissions, including:

stall testing

pressure testing

scan tool testing

replacement procedures for heavy vehicle automatic transmissions

post-replacement testing procedures for heavy vehicle automatic transmissions, including operational testing.

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

using lifting and supporting equipment when working with transmissions

manually handling heavy vehicle transmissions

environmental requirements, including procedures for trapping, storing and disposing of fluids released from transmissions.