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Evidence Guide: AURKTR001 - Diagnose and repair electronic over hydraulic control systems

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AURKTR001 - Diagnose and repair electronic over hydraulic control systems

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare to diagnose and repair electronic over hydraulic control system

  1. Job requirements are determined from workplace instructions
  2. Diagnostic information is sourced and interpreted
  3. Diagnostic options are analysed and those most appropriate to the circumstances are selected
  4. Hazards associated with the work are identified and risks are managed
  5. Diagnostic tools and equipment are selected and checked for serviceability
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Diagnostic information is sourced and interpreted

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Diagnostic options are analysed and those most appropriate to the circumstances are selected

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Diagnostic tools and equipment are selected and checked for serviceability

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Diagnose electronic over hydraulic control system

  1. Diagnostic tests are carried out according to manufacturer specifications, workplace procedures and safety requirements
  2. Faults are identified from diagnostic test results and causes of faults are determined
  3. Diagnosis findings, including recommendations for necessary repairs or adjustments, are reported according to workplace procedures
Diagnostic tests are carried out according to manufacturer specifications, workplace procedures and safety requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Faults are identified from diagnostic test results and causes of faults are determined

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Diagnosis findings, including recommendations for necessary repairs or adjustments, are reported according to workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Repair electronic over hydraulic control system

  1. Repair information is sourced and interpreted
  2. Repair options are analysed and those most appropriate to the circumstances are selected
  3. Repair tools, equipment and materials are selected and prepared
  4. Repairs and component replacements and adjustments are carried out according to manufacturer specifications, workplace procedures and safety requirements, and without causing damage to components or systems
  5. Post-repair testing is carried out according to workplace procedures to confirm fault rectification, and any further problems detected as having been introduced during the repair process are rectified
Repair information is sourced and interpreted

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Repair options are analysed and those most appropriate to the circumstances are selected

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Repair tools, equipment and materials are selected and prepared

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Repairs and component replacements and adjustments are carried out according to manufacturer specifications, workplace procedures and safety requirements, and without causing damage to components or systems

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Post-repair testing is carried out according to workplace procedures to confirm fault rectification, and any further problems detected as having been introduced during the repair process are rectified

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work is to workplace expectations and machinery is presented ready for use
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
  3. Tools and equipment are checked and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work is to workplace expectations and machinery is presented ready for use

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked and stored according to workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Prepare to diagnose and repair electronic over hydraulic control system

  1. Job requirements are determined from workplace instructions
  2. Diagnostic information is sourced and interpreted
  3. Diagnostic options are analysed and those most appropriate to the circumstances are selected
  4. Hazards associated with the work are identified and risks are managed
  5. Diagnostic tools and equipment are selected and checked for serviceability
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Diagnostic information is sourced and interpreted

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Diagnostic options are analysed and those most appropriate to the circumstances are selected

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Diagnostic tools and equipment are selected and checked for serviceability

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Diagnose electronic over hydraulic control system

  1. Diagnostic tests are carried out according to manufacturer specifications, workplace procedures and safety requirements
  2. Faults are identified from diagnostic test results and causes of faults are determined
  3. Diagnosis findings, including recommendations for necessary repairs or adjustments, are reported according to workplace procedures
Diagnostic tests are carried out according to manufacturer specifications, workplace procedures and safety requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Faults are identified from diagnostic test results and causes of faults are determined

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Diagnosis findings, including recommendations for necessary repairs or adjustments, are reported according to workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Repair electronic over hydraulic control system

  1. Repair information is sourced and interpreted
  2. Repair options are analysed and those most appropriate to the circumstances are selected
  3. Repair tools, equipment and materials are selected and prepared
  4. Repairs and component replacements and adjustments are carried out according to manufacturer specifications, workplace procedures and safety requirements, and without causing damage to components or systems
  5. Post-repair testing is carried out according to workplace procedures to confirm fault rectification, and any further problems detected as having been introduced during the repair process are rectified
Repair information is sourced and interpreted

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Repair options are analysed and those most appropriate to the circumstances are selected

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Repair tools, equipment and materials are selected and prepared

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Repairs and component replacements and adjustments are carried out according to manufacturer specifications, workplace procedures and safety requirements, and without causing damage to components or systems

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Post-repair testing is carried out according to workplace procedures to confirm fault rectification, and any further problems detected as having been introduced during the repair process are rectified

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work is to workplace expectations and machinery is presented ready for use
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
  3. Tools and equipment are checked and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work is to workplace expectations and machinery is presented ready for use

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked and stored according to workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to diagnose and repair electronic over hydraulic control system

1.1 Job requirements are determined from workplace instructions

1.2 Diagnostic information is sourced and interpreted

1.3 Diagnostic options are analysed and those most appropriate to the circumstances are selected

1.4 Hazards associated with the work are identified and risks are managed

1.5 Diagnostic tools and equipment are selected and checked for serviceability

2. Diagnose electronic over hydraulic control system

2.1 Diagnostic tests are carried out according to manufacturer specifications, workplace procedures and safety requirements

2.2 Faults are identified from diagnostic test results and causes of faults are determined

2.3 Diagnosis findings, including recommendations for necessary repairs or adjustments, are reported according to workplace procedures

3. Repair electronic over hydraulic control system

3.1 Repair information is sourced and interpreted

3.2 Repair options are analysed and those most appropriate to the circumstances are selected

3.3 Repair tools, equipment and materials are selected and prepared

3.4 Repairs and component replacements and adjustments are carried out according to manufacturer specifications, workplace procedures and safety requirements, and without causing damage to components or systems

3.5 Post-repair testing is carried out according to workplace procedures to confirm fault rectification, and any further problems detected as having been introduced during the repair process are rectified

4. Complete work processes

4.1 Final inspection is made to ensure work is to workplace expectations and machinery is presented ready for use

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

4.3 Tools and equipment are checked and stored according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

Required Skills and Knowledge

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to diagnose and repair electronic over hydraulic control system

1.1 Job requirements are determined from workplace instructions

1.2 Diagnostic information is sourced and interpreted

1.3 Diagnostic options are analysed and those most appropriate to the circumstances are selected

1.4 Hazards associated with the work are identified and risks are managed

1.5 Diagnostic tools and equipment are selected and checked for serviceability

2. Diagnose electronic over hydraulic control system

2.1 Diagnostic tests are carried out according to manufacturer specifications, workplace procedures and safety requirements

2.2 Faults are identified from diagnostic test results and causes of faults are determined

2.3 Diagnosis findings, including recommendations for necessary repairs or adjustments, are reported according to workplace procedures

3. Repair electronic over hydraulic control system

3.1 Repair information is sourced and interpreted

3.2 Repair options are analysed and those most appropriate to the circumstances are selected

3.3 Repair tools, equipment and materials are selected and prepared

3.4 Repairs and component replacements and adjustments are carried out according to manufacturer specifications, workplace procedures and safety requirements, and without causing damage to components or systems

3.5 Post-repair testing is carried out according to workplace procedures to confirm fault rectification, and any further problems detected as having been introduced during the repair process are rectified

4. Complete work processes

4.1 Final inspection is made to ensure work is to workplace expectations and machinery is presented ready for use

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

4.3 Tools and equipment are checked and stored according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

diagnose and repair a fault in electronic over hydraulic control system components as follows:

all four of the following:

hydraulic proportional control solenoids (flow, pressure and directional)

joysticks, potentiometer or touchscreens

sensors and feedback devices

electronic control amplifier units

one of the following:

electronic over hydraulic circuitry

servo control valves (flow, pressure and directional)

electronic control unit (ECU).

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to diagnosing and repairing electronic over hydraulic control systems, including procedures for:

working with high pressure fluid hazards

isolating and stabilising machines

operating principles of electronic over hydraulic systems and associated components, including operating principles of flow, pressure and directional control in:

electronic open loop circuits

electronic semi open loop circuits

electronic closed loop circuits

application, purpose and operation of electronic over hydraulic control systems and components, including:

hydraulic proportional control solenoids

servo control units

sensors

feedback devices

electronic control amplifier units

joysticks

electronic control units

electronic over hydraulic circuitry

diagnostic testing procedures for electronic over hydraulic control systems, including:

electronic system analysis while using industry-relevant test equipment

component wear analysis

system operation analysis

procedures for inspecting and evaluating the following components:

proportional control valves

servo control units

electronic control units

sensors

feedback devices

repair procedures for electronic over hydraulic control systems, including procedures for:

testing electronic devices

replacing electronic devices and adjusting the following:

maximum and minimum flow points

dither

opening ramps

closing ramps

post-repair testing procedures for electronic over hydraulic control systems.

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Safety requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

working with high pressure fluid hazards

isolating and stabilising machines.