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Evidence Guide: AURLTD001 - Select and install performance enhanced suspension system products

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AURLTD001 - Select and install performance enhanced suspension system products

What evidence can you provide to prove your understanding of each of the following citeria?

Identify customer requirements and assess their practicality and safety compliance

  1. Purpose of proposed modifications is established and confirmed
  2. Practicality of customer requirements is assessed and discussed with appropriate personnel
  3. Proposed modifications are assessed in relation to safety and Australian Design Rules (ADR) compliance
  4. Project parameters, including cost and timeframe considerations, are discussed and confirmed
  5. Vehicle is road tested to ensure proposed modifications are relevant and vehicle condition is appropriate to safely incorporate performance enhanced suspension products
  6. Written quote is prepared to be authorised by customer according to workplace procedures
Purpose of proposed modifications is established and confirmed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Practicality of customer requirements is assessed and discussed with appropriate personnel

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Proposed modifications are assessed in relation to safety and Australian Design Rules (ADR) compliance

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Project parameters, including cost and timeframe considerations, are discussed and confirmed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Vehicle is road tested to ensure proposed modifications are relevant and vehicle condition is appropriate to safely incorporate performance enhanced suspension products

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Written quote is prepared to be authorised by customer according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare for modification

  1. Required suspension system components are sourced and ordered
  2. Service information is accessed and interpreted prior to commencing removal procedures
  3. Hazards associated with the work are identified and risks are managed
  4. Tools and equipment are selected and checked for serviceability
Required suspension system components are sourced and ordered

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Service information is accessed and interpreted prior to commencing removal procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Fit components and make suspension system adjustments

  1. Original components are removed and stored according to customer requirements, workplace disposal procedures and safety requirements
  2. New components are inspected before installation to confirm serviceability
  3. New components are installed according to manufacturer specifications, workplace procedures and safety requirements
  4. Fluids and lubricants are added to components according to manufacturer specifications and workplace procedures
  5. Suspension system adjustments are completed according to manufacturer specifications, workplace procedures and safety requirements
Original components are removed and stored according to customer requirements, workplace disposal procedures and safety requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

New components are inspected before installation to confirm serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

New components are installed according to manufacturer specifications, workplace procedures and safety requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Fluids and lubricants are added to components according to manufacturer specifications and workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Suspension system adjustments are completed according to manufacturer specifications, workplace procedures and safety requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Road test vehicle and make final adjustments

  1. Vehicle is road tested to ensure compliance with project intent
  2. Suspension system is inspected to confirm it is free of leaks and other malfunctions
  3. Final adjustments are completed according to manufacturer specifications, workplace procedures and safety requirements
Vehicle is road tested to ensure compliance with project intent

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Suspension system is inspected to confirm it is free of leaks and other malfunctions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Final adjustments are completed according to manufacturer specifications, workplace procedures and safety requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work is to workplace expectations and vehicle is presented ready for use
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
  3. Tools and equipment are checked and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work is to workplace expectations and vehicle is presented ready for use

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked and stored according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify customer requirements and assess their practicality and safety compliance

  1. Purpose of proposed modifications is established and confirmed
  2. Practicality of customer requirements is assessed and discussed with appropriate personnel
  3. Proposed modifications are assessed in relation to safety and Australian Design Rules (ADR) compliance
  4. Project parameters, including cost and timeframe considerations, are discussed and confirmed
  5. Vehicle is road tested to ensure proposed modifications are relevant and vehicle condition is appropriate to safely incorporate performance enhanced suspension products
  6. Written quote is prepared to be authorised by customer according to workplace procedures
Purpose of proposed modifications is established and confirmed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Practicality of customer requirements is assessed and discussed with appropriate personnel

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Proposed modifications are assessed in relation to safety and Australian Design Rules (ADR) compliance

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Project parameters, including cost and timeframe considerations, are discussed and confirmed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Vehicle is road tested to ensure proposed modifications are relevant and vehicle condition is appropriate to safely incorporate performance enhanced suspension products

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Written quote is prepared to be authorised by customer according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare for modification

  1. Required suspension system components are sourced and ordered
  2. Service information is accessed and interpreted prior to commencing removal procedures
  3. Hazards associated with the work are identified and risks are managed
  4. Tools and equipment are selected and checked for serviceability
Required suspension system components are sourced and ordered

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Service information is accessed and interpreted prior to commencing removal procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Fit components and make suspension system adjustments

  1. Original components are removed and stored according to customer requirements, workplace disposal procedures and safety requirements
  2. New components are inspected before installation to confirm serviceability
  3. New components are installed according to manufacturer specifications, workplace procedures and safety requirements
  4. Fluids and lubricants are added to components according to manufacturer specifications and workplace procedures
  5. Suspension system adjustments are completed according to manufacturer specifications, workplace procedures and safety requirements
Original components are removed and stored according to customer requirements, workplace disposal procedures and safety requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

New components are inspected before installation to confirm serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

New components are installed according to manufacturer specifications, workplace procedures and safety requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Fluids and lubricants are added to components according to manufacturer specifications and workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Suspension system adjustments are completed according to manufacturer specifications, workplace procedures and safety requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Road test vehicle and make final adjustments

  1. Vehicle is road tested to ensure compliance with project intent
  2. Suspension system is inspected to confirm it is free of leaks and other malfunctions
  3. Final adjustments are completed according to manufacturer specifications, workplace procedures and safety requirements
Vehicle is road tested to ensure compliance with project intent

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Suspension system is inspected to confirm it is free of leaks and other malfunctions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Final adjustments are completed according to manufacturer specifications, workplace procedures and safety requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work is to workplace expectations and vehicle is presented ready for use
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
  3. Tools and equipment are checked and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work is to workplace expectations and vehicle is presented ready for use

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked and stored according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Identify customer requirements and assess their practicality and safety compliance

1.1 Purpose of proposed modifications is established and confirmed

1.2 Practicality of customer requirements is assessed and discussed with appropriate personnel

1.3 Proposed modifications are assessed in relation to safety and Australian Design Rules (ADR) compliance

1.4 Project parameters, including cost and timeframe considerations, are discussed and confirmed

1.5 Vehicle is road tested to ensure proposed modifications are relevant and vehicle condition is appropriate to safely incorporate performance enhanced suspension products

1.6 Written quote is prepared to be authorised by customer according to workplace procedures

2. Prepare for modification

2.1 Required suspension system components are sourced and ordered

2.2 Service information is accessed and interpreted prior to commencing removal procedures

2.3 Hazards associated with the work are identified and risks are managed

2.4 Tools and equipment are selected and checked for serviceability

3. Fit components and make suspension system adjustments

3.1 Original components are removed and stored according to customer requirements, workplace disposal procedures and safety requirements

3.2 New components are inspected before installation to confirm serviceability

3.3 New components are installed according to manufacturer specifications, workplace procedures and safety requirements

3.4 Fluids and lubricants are added to components according to manufacturer specifications and workplace procedures

3.5 Suspension system adjustments are completed according to manufacturer specifications, workplace procedures and safety requirements

4. Road test vehicle and make final adjustments

4.1 Vehicle is road tested to ensure compliance with project intent

4.2 Suspension system is inspected to confirm it is free of leaks and other malfunctions

4.3 Final adjustments are completed according to manufacturer specifications, workplace procedures and safety requirements

5. Complete work processes

5.1 Final inspection is made to ensure work is to workplace expectations and vehicle is presented ready for use

5.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

5.3 Tools and equipment are checked and stored according to workplace procedures

5.4 Workplace documentation is processed according to workplace procedures

Required Skills and Knowledge

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Identify customer requirements and assess their practicality and safety compliance

1.1 Purpose of proposed modifications is established and confirmed

1.2 Practicality of customer requirements is assessed and discussed with appropriate personnel

1.3 Proposed modifications are assessed in relation to safety and Australian Design Rules (ADR) compliance

1.4 Project parameters, including cost and timeframe considerations, are discussed and confirmed

1.5 Vehicle is road tested to ensure proposed modifications are relevant and vehicle condition is appropriate to safely incorporate performance enhanced suspension products

1.6 Written quote is prepared to be authorised by customer according to workplace procedures

2. Prepare for modification

2.1 Required suspension system components are sourced and ordered

2.2 Service information is accessed and interpreted prior to commencing removal procedures

2.3 Hazards associated with the work are identified and risks are managed

2.4 Tools and equipment are selected and checked for serviceability

3. Fit components and make suspension system adjustments

3.1 Original components are removed and stored according to customer requirements, workplace disposal procedures and safety requirements

3.2 New components are inspected before installation to confirm serviceability

3.3 New components are installed according to manufacturer specifications, workplace procedures and safety requirements

3.4 Fluids and lubricants are added to components according to manufacturer specifications and workplace procedures

3.5 Suspension system adjustments are completed according to manufacturer specifications, workplace procedures and safety requirements

4. Road test vehicle and make final adjustments

4.1 Vehicle is road tested to ensure compliance with project intent

4.2 Suspension system is inspected to confirm it is free of leaks and other malfunctions

4.3 Final adjustments are completed according to manufacturer specifications, workplace procedures and safety requirements

5. Complete work processes

5.1 Final inspection is made to ensure work is to workplace expectations and vehicle is presented ready for use

5.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

5.3 Tools and equipment are checked and stored according to workplace procedures

5.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

select and fit performance enhanced suspension systems on two different vehicles, in which the work must involve two of the following:

suspension coil springs with modified spring rates

modified shock absorbers and struts

modified sway bars

modified suspension bushes

modified torsion bars.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to selecting and installing performance enhanced suspension system products, including procedures for managing stored energy in springs and torsion bars

operating principles of suspension systems, including:

rigid and independent suspensions

sprung and unsprung mass

ride and curb height

application, purpose and operation of performance enhanced suspension system products, including:

shock absorbers

coil springs, torsion bars and leaf springs

adjustable coil-overs

rubber and urethane bushings

sway bars and sway bar links

strut mounts

tower bars

procedures for removing suspension system components

requirements of Australian Design Rules (ADRs) relating to suspension systems

procedures for fitting and adjusting performance enhanced suspension system components

procedures for operating equipment to test suspension systems, including shock absorber testers

suspension system road testing principles and procedures.

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Safety requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for managing stored energy in springs and torsion bars.