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Evidence Guide: AURT301359A - Reclaim engine components

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AURT301359A - Reclaim engine components

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare to undertake engine reclaiming procedures

  1. Nature and scope of work requirements are identified and confirmed
  2. OH&S requirements, including individual State/Territory regulatory requirements and personal protection needs are observed throughout the work
  3. Procedures and information such as workshop manuals and specifications, and tooling, are sourced
  4. Method options are analysed and those most appropriate to the circumstances are selected and prepared
  5. Technical and/or calibration requirements for heat treatment are sourced and support equipment is identified and prepared
Nature and scope of work requirements are identified and confirmed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

OH&S requirements, including individual State/Territory regulatory requirements and personal protection needs are observed throughout the work

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Procedures and information such as workshop manuals and specifications, and tooling, are sourced

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Method options are analysed and those most appropriate to the circumstances are selected and prepared

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Technical and/or calibration requirements for heat treatment are sourced and support equipment is identified and prepared

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Heat treat engine components for reclaim

  1. Correct information is accessed and interpreted from manufacturer/component supplier specifications
  2. Heat treating methods are used to repair damaged/ undersized component(s)
  3. Heat treat is completed without causing damage to any component or system
  4. Heat treating process is completed within industry guidelines
  5. Heat treating operations are carried out according to OH&S legislation, legislation and enterprise procedures/ policies
Correct information is accessed and interpreted from manufacturer/component supplier specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Heat treating methods are used to repair damaged/ undersized component(s)

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Heat treat is completed without causing damage to any component or system

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Heat treating process is completed within industry guidelines

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Heat treating operations are carried out according to OH&S legislation, legislation and enterprise procedures/ policies

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Straighten engine components for reclaim

  1. Correct information is accessed and interpreted from manufacturer/component supplier specifications
  2. Straightening equipment is accessed
  3. Components are mounted and clamped in straightening equipment
  4. Straightening methods are applied to engine components
  5. Engine components are straightened using acceptable reconditioning methods, to comply with Australian Standards
  6. Work is completed without causing damage to any component or system
  7. Components are measured against manufacturer/ component supplier specifications and allowable tolerances
  8. Straightening operations are carried out according to industry regulations/guidelines, OH&S legislation, legislation and enterprise procedures/policies
Correct information is accessed and interpreted from manufacturer/component supplier specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Straightening equipment is accessed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Components are mounted and clamped in straightening equipment

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Straightening methods are applied to engine components

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Engine components are straightened using acceptable reconditioning methods, to comply with Australian Standards

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work is completed without causing damage to any component or system

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Components are measured against manufacturer/ component supplier specifications and allowable tolerances

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Straightening operations are carried out according to industry regulations/guidelines, OH&S legislation, legislation and enterprise procedures/policies

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Finish components in readiness for assembly

  1. Components are machined and finished to specifications
  2. Surfaces are protected with a rust prevention solution
  3. Components are stored to workplace requirements
  4. Job card is processed in accordance with workplace procedures
Components are machined and finished to specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Surfaces are protected with a rust prevention solution

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Components are stored to workplace requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Job card is processed in accordance with workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

It is essential that competence is fully observed and there is ability to transfer competence to changing circumstances and to respond to unusual situations in the critical aspects of:

observing safety procedures and requirements

communicating effectively with others involved in or affected by the work

selecting methods and techniques appropriate to the circumstances

completing preparatory activity in a systematic manner

conducting application of heating and straightening in accordance with workplace requirements

completing work to manufacturer/component supplier requirements

straightening components without damage to tooling and equipment or injury to persons

reclaiming components without damage to tooling and equipment or injury to persons

machining reclaimed components to tolerances following enterprise procedures

Context of, and specific resources for assessment

Application of competence is to be assessed in the workplace or simulated worksite

Assessment is to occur using standard and authorised work practices, safety requirements and environmental constraints

Assessment is to comply with regulatory requirements, including Australian Standards

The following resources should be made available:

workplace location or simulated workplace

material relevant to reclaiming engine components

equipment, hand and power tooling appropriate to reclaiming engine components

activities covering mandatory task requirements

specifications and work instructions

Method of assessment

Assessment must satisfy the endorsed assessment guidelines of the automotive industry's RS&R Training Package

Assessment methods must confirm consistency and accuracy of performance together with application of underpinning knowledge

Assessment must be by direct observation of tasks, with questioning on underpinning knowledge and it must also reinforce the integration of key competencies

Assessment may be applied under project related conditions and require evidence of process

Assessment must confirm a reasonable inference that competence is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances

It is preferable that assessment reflects a process rather than an event and occurs over a period of time to cover varying quality circumstances. Evidence of performance may be provided by customers, team leaders/members or other persons subject to agreed authentication arrangements

Competence in this unit may be assessed in conjunction with other functional units which together form part of the holistic work role

Guidance information for assessment

Required Skills and Knowledge

Required skills

apply research and interpretive skills sufficient to locate, interpret and apply manufacturer/component supplier procedures, workplace policies and procedures

apply analytical skills for identification and analysis of technical information

apply plain English literacy and communication skills in relation to dealing with customers and team members

apply questioning and active listening skills for example when obtaining information from customers

apply oral communication skills sufficient to convey information and concepts to customers

apply planning and organising skills to own work activities, including making good use of time and resources, sorting out priorities and monitoring own performance

interact effectively with other persons both on a one-to-one basis and in groups, including understanding and responding to the needs of a customer and working effectively as a member of a team to achieve a shared goal

establish safe and effective work processes which anticipate and/or resolve problems and downtime, to systematically develop solutions to avoid or minimise reworking and avoid wastage

use mathematical ideas and techniques to correctly calculate time, assess tolerances, apply accurate measurements, calculate material requirements and establish quality checks

use workplace technology related to reclaiming engine components, including the use of specialist reclaim tooling and equipment, measuring equipment, computerised technology and communication devices and the documenting/recording of results

Required knowledge

A working knowledge of:

OH&S regulations/requirements, equipment, material and personal safety requirements

types, characteristics, uses and limitations of reclaim techniques

dangers of working with heating equipment

effects of heat on different metals and heating procedures

component straightening techniques

hardening and tempering techniques

enterprise quality procedures

work organisation and planning processes

Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Reclaim methods

Reclaim methods are to include hardening and tempering, straightening components, machining components, measuring and comparing to specifications

Engine components

Engine components are to include cylinder heads (alloy and cast iron), piston and connecting rod assemblies, crankshafts and camshafts

OH&S

OH&S requirements are to be in accordance with legislation/regulations/codes of practice and enterprise safety policies and procedures. This may include protective clothing and equipment, use of tooling and equipment, workplace environment and safety, handling of material, use of fire fighting equipment, enterprise first aid, hazard control and hazardous materials and substances

Personal protective equipment

Personal protective equipment is to include that prescribed under legislation/regulation/codes of practice and workplace policies and practices

Safe operating procedures

Safe operating procedures are to include, but are not limited to operational risk assessment and treatments associated with vehicular movement, toxic substances, electrical safety, machinery movement and operation, manual and mechanical lifting and shifting, working in proximity to others and site visitors

Emergency procedures

Emergency procedures related to this unit are to include but may not be limited to emergency shutdown and stopping of equipment, extinguishing fires, enterprise first aid requirements and site evacuation

Environmental requirements

Environmental requirements are to include but are not limited to waste management, noise, dust and clean-up management

Quality requirements

Quality requirements are to include, but are not limited to regulations, including Australian Standards, internal company quality policy and standards and enterprise operations and procedures

Statutory/regulatory authorities

Statutory/regulatory authorities may include Federal, State/Territory and local authorities administering acts, regulations and codes of practice

Tooling and equipment

Tooling and equipment are to include hand tooling, power tooling, lifting equipment, measuring equipment, hydraulic press, heat equipment, heat ovens, reclaiming machines, surface finishers and hardness testers

Materials

Materials may include consumables and cleaning materials

Communications

Communications are to include, but are not limited to verbal and visual instructions and fault documenting and may include site specific instructions, written instructions, plans or instructions related to job/task, telephones and pagers

Information/documents

Sources of information/documents may include:

verbal or written and graphical instructions, signage, work schedules/plans/specifications, work bulletins, memos, material safety data sheets, diagrams or sketches

safe work procedures related to reclaiming engine components

regulatory/legislative requirements pertaining to automotive industry, including Australian Design Rules

engineer's design specifications and instructions

organisation work specifications and requirements

instructions issued by authorised enterprise or external persons

Australian Standards