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Evidence Guide: CPCCJN3001 - Process materials to produce components using static machines

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

CPCCJN3001 - Process materials to produce components using static machines

What evidence can you provide to prove your understanding of each of the following citeria?

Plan and prepare job.

  1. Job requirements are obtained, confirmed and applied to planning.
  2. Work area is inspected, conditions and hazards are identified, and health and safety requirements are confirmed with relevant personnel and applied to planning.
  3. Static machine is checked for serviceability according to job requirements, and faults are rectified using appropriate maintenance tools and equipment or reported before starting work.
  4. Safe operating procedures for static machine are reviewed and confirmed with relevant personnel, and applied to planning.
  5. Materials are identified and cutting list is prepared according to design specifications.
  6. Material quantities are calculated and materials areobtained, safely handled and located ready for use.
Job requirements are obtained, confirmed and applied to planning.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is inspected, conditions and hazards are identified, and health and safety requirements are confirmed with relevant personnel and applied to planning.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Static machine is checked for serviceability according to job requirements, and faults are rectified using appropriate maintenance tools and equipment or reported before starting work.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Safe operating procedures for static machine are reviewed and confirmed with relevant personnel, and applied to planning.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Materials are identified and cutting list is prepared according to design specifications.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Material quantities are calculated and materials areobtained, safely handled and located ready for use.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare materials for processing.

  1. Component drawings are reviewed and component identity, face and edge are marked on each piece of material according to design specification.
  2. Jigs and templates relevant to the job are identified and applied, as required.
  3. Length and joint details of components are set out and marked on component material.
  4. Component marking and dimensions are checked before machining.
Component drawings are reviewed and component identity, face and edge are marked on each piece of material according to design specification.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Jigs and templates relevant to the job are identified and applied, as required.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Length and joint details of components are set out and marked on component material.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Component marking and dimensions are checked before machining.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Process materials.

  1. Machine and fences or guides are set up for required operating process and setting is locked into position according to standard operating procedures.
  2. Machine start-up procedure is carried out according to manufacturer recommendations.
  3. Marked-up material is fed to machine, where applicable, according to manufacturer recommendations, and safe handling and standard operating procedures.
  4. Material is set up and held in place for mobile machine and moving table operations according to manufacturer recommendations.
  5. Machine is operated within its designed capacity and purpose, and according to manufacturer specifications and health and safety requirements.
  6. Machine shut-down and switch-off procedures are carried out according to manufacturer recommendations and under supervisor instructions.
  7. Components are labelled and positioned for assembly according to job requirements.
Machine and fences or guides are set up for required operating process and setting is locked into position according to standard operating procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine start-up procedure is carried out according to manufacturer recommendations.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Marked-up material is fed to machine, where applicable, according to manufacturer recommendations, and safe handling and standard operating procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Material is set up and held in place for mobile machine and moving table operations according to manufacturer recommendations.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine is operated within its designed capacity and purpose, and according to manufacturer specifications and health and safety requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine shut-down and switch-off procedures are carried out according to manufacturer recommendations and under supervisor instructions.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Components are labelled and positioned for assembly according to job requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Maintain machine and attachments.

  1. Machines are maintained through regular servicing and according to manufacturer operating manuals.
  2. Major faults are identified and reported to responsible supervisor.
  3. Minor faults are identified and corrected where applicable under supervision.
  4. Assistance is given as required when blades and attachments are fitted and secured, under supervisor instruction and according to manufacturer specifications.
  5. Machine is cleaned and waste material disposed of safely under supervisor instruction and in line with workplace environmental requirements.
  6. Cutters, blades and attachments are cleaned, checked and stored under supervisor instruction.
Machines are maintained through regular servicing and according to manufacturer operating manuals.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Major faults are identified and reported to responsible supervisor.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Minor faults are identified and corrected where applicable under supervision.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assistance is given as required when blades and attachments are fitted and secured, under supervisor instruction and according to manufacturer specifications.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine is cleaned and waste material disposed of safely under supervisor instruction and in line with workplace environmental requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cutters, blades and attachments are cleaned, checked and stored under supervisor instruction.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1.

Plan and prepare job.

1.1.

Job requirements are obtained, confirmed and applied to planning.

1.2.

Work area is inspected, conditions and hazards are identified, and health and safety requirements are confirmed with relevant personnel and applied to planning.

1.3.

Static machine is checked for serviceability according to job requirements, and faults are rectified using appropriate maintenance tools and equipment or reported before starting work.

1.4.

Safe operating procedures for static machine are reviewed and confirmed with relevant personnel, and applied to planning.

1.5.

Materials are identified and cutting list is prepared according to design specifications.

1.6.

Material quantities are calculated and materials areobtained, safely handled and located ready for use.

2.

Prepare materials for processing.

2.1.

Component drawings are reviewed and component identity, face and edge are marked on each piece of material according to design specification.

2.2.

Jigs and templates relevant to the job are identified and applied, as required.

2.3.

Length and joint details of components are set out and marked on component material.

2.4.

Component marking and dimensions are checked before machining.

3.

Process materials.

3.1.

Machine and fences or guides are set up for required operating process and setting is locked into position according to standard operating procedures.

3.2.

Machine start-up procedure is carried out according to manufacturer recommendations.

3.3.

Marked-up material is fed to machine, where applicable, according to manufacturer recommendations, and safe handling and standard operating procedures.

3.4.

Material is set up and held in place for mobile machine and moving table operations according to manufacturer recommendations.

3.5.

Machine is operated within its designed capacity and purpose, and according to manufacturer specifications and health and safety requirements.

3.6.

Machine shut-down and switch-off procedures are carried out according to manufacturer recommendations and under supervisor instructions.

3.7.

Components are labelled and positioned for assembly according to job requirements.

4.

Maintain machine and attachments.

4.1.

Machines are maintained through regular servicing and according to manufacturer operating manuals.

4.2.

Major faults are identified and reported to responsible supervisor.

4.3.

Minor faults are identified and corrected where applicable under supervision.

4.4.

Assistance is given as required when blades and attachments are fitted and secured, under supervisor instruction and according to manufacturer specifications.

5.

Clean up.

5.1.

Machine is cleaned and waste material disposed of safely under supervisor instruction and in line with workplace environmental requirements.

5.2.

Cutters, blades and attachments are cleaned, checked and stored under supervisor instruction.

Required Skills and Knowledge

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1.

Plan and prepare job.

1.1.

Job requirements are obtained, confirmed and applied to planning.

1.2.

Work area is inspected, conditions and hazards are identified, and health and safety requirements are confirmed with relevant personnel and applied to planning.

1.3.

Static machine is checked for serviceability according to job requirements, and faults are rectified using appropriate maintenance tools and equipment or reported before starting work.

1.4.

Safe operating procedures for static machine are reviewed and confirmed with relevant personnel, and applied to planning.

1.5.

Materials are identified and cutting list is prepared according to design specifications.

1.6.

Material quantities are calculated and materials areobtained, safely handled and located ready for use.

2.

Prepare materials for processing.

2.1.

Component drawings are reviewed and component identity, face and edge are marked on each piece of material according to design specification.

2.2.

Jigs and templates relevant to the job are identified and applied, as required.

2.3.

Length and joint details of components are set out and marked on component material.

2.4.

Component marking and dimensions are checked before machining.

3.

Process materials.

3.1.

Machine and fences or guides are set up for required operating process and setting is locked into position according to standard operating procedures.

3.2.

Machine start-up procedure is carried out according to manufacturer recommendations.

3.3.

Marked-up material is fed to machine, where applicable, according to manufacturer recommendations, and safe handling and standard operating procedures.

3.4.

Material is set up and held in place for mobile machine and moving table operations according to manufacturer recommendations.

3.5.

Machine is operated within its designed capacity and purpose, and according to manufacturer specifications and health and safety requirements.

3.6.

Machine shut-down and switch-off procedures are carried out according to manufacturer recommendations and under supervisor instructions.

3.7.

Components are labelled and positioned for assembly according to job requirements.

4.

Maintain machine and attachments.

4.1.

Machines are maintained through regular servicing and according to manufacturer operating manuals.

4.2.

Major faults are identified and reported to responsible supervisor.

4.3.

Minor faults are identified and corrected where applicable under supervision.

4.4.

Assistance is given as required when blades and attachments are fitted and secured, under supervisor instruction and according to manufacturer specifications.

5.

Clean up.

5.1.

Machine is cleaned and waste material disposed of safely under supervisor instruction and in line with workplace environmental requirements.

5.2.

Cutters, blades and attachments are cleaned, checked and stored under supervisor instruction.

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit. The person must also:

produce complete sets of components for two freestanding units, such as workstations or showcases

produce components using a panel saw, docking saw, grinder and drill and at least one other static machine listed in the range of conditions

process at least three different materials listed in the range of conditions.

During the above work, the person must:

comply with health and safety regulations applicable to workplace and machine operations

comply with organisational policies and procedures relating to carrying out machining operations, including quality assurance requirements

identify and apply manufacturer recommendations when using machine

identify and correctly apply guarding requirements for operating machine

use correct set-up procedures for machine operations prior to use

use correct start-up procedures for operating machines

use safe and effective operation of machine

use correct shut-down and switch-off procedures on completion of machining operation

clean and maintain machine correctly

place or remove cutters and blades safely and according to established procedures.

A person demonstrating competency in this unit must demonstrate knowledge of:

types of components that can be produced using static machines

types of construction materials to be processed and their characteristics

procedures relating to basic maintenance of static machines

contents of and terms used in job safety analyses (JSA) and safe work method statements (SWMS) for operating static machines

material handling techniques relating to working with static machines

types of static machines, and their application and operation

workplace and equipment safety requirements relating to the use of static machines.

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Health and safety requirements must include:

emergency procedures, including:

evacuation

first aid

location and use of firefighting equipment

hazard identification and risk control procedures, including for handling hazardous materials and dangerous goods

risk assessment and treatments associated with:

lighting

work site visitors and the public

working in proximity to others

selection, correct fitting, and use of personal protective equipment (PPE) prescribed under legislation, regulations and workplace policies and practices

selection and use of tools and equipment

workplace environmental requirements.

Safe operating procedures for static machine must include:

method of operation in line with manufacturer operating manuals

health and safety requirements for:

guard attachments

cut-off switches

PPE to be used.

Static machines must include five or more of the following:

band saws

buzzers (jointers or surface planers)

dimensional saws

docking saws, including aluminium docking saws

grinders

mortisers

multi-drill machines

panel saws

rip saws

table sanders

table routers

thicknessers

travelling beam saws

vertical and horizontal drills.

Materials must include three or more of the following:

acrylic or similar materials

glass or similar materials

manufactured board

metal or similar materials

natural or manufactured stone

solid surfaces

timber or similar materials.

Components must include:

carcases

benches or counter tops

drawers

doors.