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Evidence Guide: CPPCLO3021 - Clean industrial machinery

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

CPPCLO3021 - Clean industrial machinery

What evidence can you provide to prove your understanding of each of the following citeria?

Plan and prepare to clean industrial machinery.

  1. Machinery to be cleaned is assessed, surfaces and soil types are identified, job requirements are reviewed, and issues are clarified.
  2. Hazards, including machinery cleaning hazards, are assessed and risks controlled according to company, legislative, and health and safety requirements.
  3. Equipment is selected according to job requirements, checked for serviceability, and faults are rectified or reported before starting work.
  4. Personal protective equipment (PPE) is sourced according to manufacturer specifications, and health and safety and company requirements.
  5. Cleaning techniques and chemicals are selected and chemicals prepared according to manufacturer specifications, and legislative, health and safety, company, and environmental requirements.
  6. Signs and barricades are selected and installed according to health and safety, and company requirements.
  7. Pre-existing damage is identified and reported according to company requirements.
Machinery to be cleaned is assessed, surfaces and soil types are identified, job requirements are reviewed, and issues are clarified.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards, including machinery cleaning hazards, are assessed and risks controlled according to company, legislative, and health and safety requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Equipment is selected according to job requirements, checked for serviceability, and faults are rectified or reported before starting work.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Personal protective equipment (PPE) is sourced according to manufacturer specifications, and health and safety and company requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cleaning techniques and chemicals are selected and chemicals prepared according to manufacturer specifications, and legislative, health and safety, company, and environmental requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Signs and barricades are selected and installed according to health and safety, and company requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Pre-existing damage is identified and reported according to company requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Conduct cleaning tasks.

  1. Existing access platforms are used according to manufacturer specifications, and health and safety, and company requirements.
  2. Items and areas requiring protection from damage are covered according to client and company requirements.
  3. Heavily soiled areas are pre-treated according to manufacturer specifications and company requirements.
  4. Machinery is cleaned according to client requirements, manufacturer specifications and company requirements.
  5. Machinery is inspected for residual soil and spot cleaned according to company requirements.
Existing access platforms are used according to manufacturer specifications, and health and safety, and company requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Items and areas requiring protection from damage are covered according to client and company requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Heavily soiled areas are pre-treated according to manufacturer specifications and company requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machinery is cleaned according to client requirements, manufacturer specifications and company requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machinery is inspected for residual soil and spot cleaned according to company requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tidy work site.

  1. Collected soil and waste are disposed of according to client and company specifications, and legislative, environmental, and health and safety requirements.
  2. Signs and barricades are removed according to health and safety, and company requirements.
Collected soil and waste are disposed of according to client and company specifications, and legislative, environmental, and health and safety requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Signs and barricades are removed according to health and safety, and company requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Clean and safety check equipment, and store equipment and chemicals.

  1. Equipment and PPE are cleaned, safety checked and stored according to manufacturer specifications and environmental, health and safety, and company requirements.
  2. Unused chemicals are stored or disposed of according to manufacturer specifications, and health and safety and company requirements.
Equipment and PPE are cleaned, safety checked and stored according to manufacturer specifications and environmental, health and safety, and company requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Unused chemicals are stored or disposed of according to manufacturer specifications, and health and safety and company requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1.

Plan and prepare to clean industrial machinery.

1.1.

Machinery to be cleaned is assessed, surfaces and soil types are identified, job requirements are reviewed, and issues are clarified.

1.2.

Hazards, including machinery cleaning hazards, are assessed and risks controlled according to company, legislative, and health and safety requirements.

1.3.

Equipment is selected according to job requirements, checked for serviceability, and faults are rectified or reported before starting work.

1.4.

Personal protective equipment (PPE) is sourced according to manufacturer specifications, and health and safety and company requirements.

1.5.

Cleaning techniques and chemicals are selected and chemicals prepared according to manufacturer specifications, and legislative, health and safety, company, and environmental requirements.

1.6.

Signs and barricades are selected and installed according to health and safety, and company requirements.

1.7.

Pre-existing damage is identified and reported according to company requirements.

2.

Conduct cleaning tasks.

2.1.

Existing access platforms are used according to manufacturer specifications, and health and safety, and company requirements.

2.2.

Items and areas requiring protection from damage are covered according to client and company requirements.

2.3.

Heavily soiled areas are pre-treated according to manufacturer specifications and company requirements.

2.4.

Machinery is cleaned according to client requirements, manufacturer specifications and company requirements.

2.5.

Machinery is inspected for residual soil and spot cleaned according to company requirements.

3.

Tidy work site.

3.1.

Collected soil and waste are disposed of according to client and company specifications, and legislative, environmental, and health and safety requirements.

3.2.

Signs and barricades are removed according to health and safety, and company requirements.

4.

Clean and safety check equipment, and store equipment and chemicals.

4.1.

Equipment and PPE are cleaned, safety checked and stored according to manufacturer specifications and environmental, health and safety, and company requirements.

4.2.

Unused chemicals are stored or disposed of according to manufacturer specifications, and health and safety and company requirements.

Required Skills and Knowledge

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1.

Plan and prepare to clean industrial machinery.

1.1.

Machinery to be cleaned is assessed, surfaces and soil types are identified, job requirements are reviewed, and issues are clarified.

1.2.

Hazards, including machinery cleaning hazards, are assessed and risks controlled according to company, legislative, and health and safety requirements.

1.3.

Equipment is selected according to job requirements, checked for serviceability, and faults are rectified or reported before starting work.

1.4.

Personal protective equipment (PPE) is sourced according to manufacturer specifications, and health and safety and company requirements.

1.5.

Cleaning techniques and chemicals are selected and chemicals prepared according to manufacturer specifications, and legislative, health and safety, company, and environmental requirements.

1.6.

Signs and barricades are selected and installed according to health and safety, and company requirements.

1.7.

Pre-existing damage is identified and reported according to company requirements.

2.

Conduct cleaning tasks.

2.1.

Existing access platforms are used according to manufacturer specifications, and health and safety, and company requirements.

2.2.

Items and areas requiring protection from damage are covered according to client and company requirements.

2.3.

Heavily soiled areas are pre-treated according to manufacturer specifications and company requirements.

2.4.

Machinery is cleaned according to client requirements, manufacturer specifications and company requirements.

2.5.

Machinery is inspected for residual soil and spot cleaned according to company requirements.

3.

Tidy work site.

3.1.

Collected soil and waste are disposed of according to client and company specifications, and legislative, environmental, and health and safety requirements.

3.2.

Signs and barricades are removed according to health and safety, and company requirements.

4.

Clean and safety check equipment, and store equipment and chemicals.

4.1.

Equipment and PPE are cleaned, safety checked and stored according to manufacturer specifications and environmental, health and safety, and company requirements.

4.2.

Unused chemicals are stored or disposed of according to manufacturer specifications, and health and safety and company requirements.

A person demonstrating competency in this unit must satisfy the requirements of the elements, performance criteria, foundation skills and range of conditions of this unit.

The person must also use safe and efficient methods to clean three of the following types of industrial machinery:

bottle-making machines

concrete-making machines

earth-moving equipment

food-processing machines and equipment

mining industry equipment

trucks

welders.

The person must demonstrate each of the following techniques when cleaning the above industrial machinery:

air blowing

dry wiping

hosing down

low-water cleaning methods

pre-spraying

pressure washing

rinsing

scrubbing and wiping

spot cleaning

washing and wiping

wet wiping.

In doing the above work, the person must:

identify site hazards and control risks before commencing the task

select required cleaning equipment and chemicals according to type of machinery and extent of cleaning required

identify surface and soil types

handle and dispose of waste safely and according to client and environmental requirements.

A person demonstrating competency in this unit must demonstrate knowledge of:

environmental requirements relating to cleaning industrial machinery, including:

clean-up, containment and isolation procedures

environmental protection agency requirements relating to cleaning industrial machinery

use of low-energy cleaning methods

use of low-moisture cleaning methods

use of low water-use equipment and water-efficient cleaning methods

use of non-chemical cleaning methods.

key requirements of legislation, regulations, codes of practice and industry advisory standards relating to cleaning industrial machinery, including industry advisory standards and codes, such as dangerous goods codes

machinery manufacturer cleaning specifications, including restrictions or limitations on surfaces that can be pressure washed

procedures for avoiding incidental damage to industrial machinery through the cleaning process, including:

discoloration

electrical dampness

filter damage

paint removal

rust

range and application of cleaning equipment and chemicals for industrial machinery

range and application of cleaning methods for:

electrical equipment

industrial machinery

safe handling techniques for working with hazardous chemicals, including:

emergency chemical spill control measures

routes of entry and potential symptoms of exposure to chemicals

safe methods for diluting chemicals

working according to safety data sheets (SDS)

type and characteristics of different soil found on industrial machinery, including:

dust

exhaust and soot

food and food scraps

grease

oil

paint.

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Machinery must include at least three of the following:

bottle-making machines

concrete-making machines

earth-moving equipment

food-processing machines and equipment

mining industry equipment

trucks

welders.

Hazards that must be assessed include:

biological and environmental contaminants

chemical exposure via absorption, ingestion and inhalation

chemical reactivity

dust and fibre particulates

electrical

environmental allergens

explosions

fatigue

fire

manual handling

noise

poor ventilation

slips, trips and falls

syringes and sharps

working in confined spaces.

Machinery cleaning hazards that must be assessed include:

exposed or damaged electrical components, wiring and cabling

faulty pressure hoses or pressure relief valves

overriding, removing or interfering with machinery safety devices.

Health and safety requirements must include:

access to communication devices when working alone

compliance with Safe Work Australia regulations and guidelines

electrical equipment test and tag compliance

emergency response procedures

environmental controls

hazard signs and barricades

health and safety induction and refresher training

manual handling techniques

processes for safely dispensing chemicals

risk assessment procedures, including:

hazardous chemicals register

hierarchy of control

job safety analyses (JSA) for low-risk situations

safe work method statements (SWMS) for high-risk situations

incident reporting

SDS

selection and use of required PPE

storage and maintenance of equipment according to manufacturer specifications

use of first aid according to SDS information.

Equipment must include at least two of the following:

air blowers

brooms

cloths

high-pressure water cleaning units

hoses

squeegees.

Personal protective equipment must include at least two of the following:

ear muffs and plugs

gloves

eye protection

hard hats

hair and beard nets

disposable respirators

safety shoes.

Cleaning techniques must include:

air blowing

dry wiping

hosing down

low-water cleaning methods

pre-spraying

pressure washing

rinsing

scrubbing and wiping

spot cleaning

washing and wiping

wet wiping.

Cleaning chemicals must include at least one of the following:

acid cleaners

alkaline cleaners

low environmental impact chemicals

neutral cleaners

solvent cleaners.

Cleaned must include:

selecting and using required:

equipment

PPE

chemicals

cleaning techniques.