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Evidence Guide: FWPCOT3209 - Set up, operate and maintain end matching operations

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

FWPCOT3209 - Set up, operate and maintain end matching operations

What evidence can you provide to prove your understanding of each of the following citeria?

Plan production parameters

  1. Interpret production orders for grades, quantities of timber requiring rework, cross sections, end use and plan end matching operations.
  2. Develop end matching schedules to ensure optimum production outcomes and communicate to operators in line with organisational procedures.
Interpret production orders for grades, quantities of timber requiring rework, cross sections, end use and plan end matching operations.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Develop end matching schedules to ensure optimum production outcomes and communicate to operators in line with organisational procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set up and monitor end matching operation

  1. Check equipment for operational effectiveness and adjust set up to meet production requirements.
  2. Select, check, prepare and install cutters to suit end profile and timber cross section.
  3. Set feed rates, guides and conveyors to suit timber cross section and characteristics.
  4. Cut trial joints and check end profiles against specifications.
  5. Join trial boards and test for strength and appearance.
  6. Accept or reject trialled material and dispose of in line with environmental protection practices.
  7. Resolve any machining problems, make final adjustments and start the end matching process.
  8. Monitor end matching processes; identify and resolve processing and equipment faults.
  9. Record and report production outcomes to appropriate personnel.
Check equipment for operational effectiveness and adjust set up to meet production requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Select, check, prepare and install cutters to suit end profile and timber cross section.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set feed rates, guides and conveyors to suit timber cross section and characteristics.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cut trial joints and check end profiles against specifications.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Join trial boards and test for strength and appearance.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Accept or reject trialled material and dispose of in line with environmental protection practices.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Resolve any machining problems, make final adjustments and start the end matching process.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor end matching processes; identify and resolve processing and equipment faults.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Record and report production outcomes to appropriate personnel.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Coordinate shut-down and maintenance

  1. Coordinate equipment shutdown with operators in line with organisational safety procedures.
  2. Assist maintenance personnel to identify and resolve equipment faults.
  3. Plan and coordinate routine maintenance of end matching equipment in line with organisational procedures and maintenance schedules.
Coordinate equipment shutdown with operators in line with organisational safety procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assist maintenance personnel to identify and resolve equipment faults.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Plan and coordinate routine maintenance of end matching equipment in line with organisational procedures and maintenance schedules.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

Plan production parameters

Interpret production orders for grades, quantities of timber requiring rework, cross sections, end use and plan end matching operations.

Develop end matching schedules to ensure optimum production outcomes and communicate to operators in line with organisational procedures.

Set up and monitor end matching operation

Check equipment for operational effectiveness and adjust set up to meet production requirements.

Select, check, prepare and install cutters to suit end profile and timber cross section.

Set feed rates, guides and conveyors to suit timber cross section and characteristics.

Cut trial joints and check end profiles against specifications.

Join trial boards and test for strength and appearance.

Accept or reject trialled material and dispose of in line with environmental protection practices.

Resolve any machining problems, make final adjustments and start the end matching process.

Monitor end matching processes; identify and resolve processing and equipment faults.

Record and report production outcomes to appropriate personnel.

Coordinate shut-down and maintenance

Coordinate equipment shutdown with operators in line with organisational safety procedures.

Assist maintenance personnel to identify and resolve equipment faults.

Plan and coordinate routine maintenance of end matching equipment in line with organisational procedures and maintenance schedules.

Required Skills and Knowledge

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

Plan production parameters

Interpret production orders for grades, quantities of timber requiring rework, cross sections, end use and plan end matching operations.

Develop end matching schedules to ensure optimum production outcomes and communicate to operators in line with organisational procedures.

Set up and monitor end matching operation

Check equipment for operational effectiveness and adjust set up to meet production requirements.

Select, check, prepare and install cutters to suit end profile and timber cross section.

Set feed rates, guides and conveyors to suit timber cross section and characteristics.

Cut trial joints and check end profiles against specifications.

Join trial boards and test for strength and appearance.

Accept or reject trialled material and dispose of in line with environmental protection practices.

Resolve any machining problems, make final adjustments and start the end matching process.

Monitor end matching processes; identify and resolve processing and equipment faults.

Record and report production outcomes to appropriate personnel.

Coordinate shut-down and maintenance

Coordinate equipment shutdown with operators in line with organisational safety procedures.

Assist maintenance personnel to identify and resolve equipment faults.

Plan and coordinate routine maintenance of end matching equipment in line with organisational procedures and maintenance schedules.

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit. If a specific volume or frequency is not stated below, then evidence must be provided that the following requirements have been performed on at least one occasion:

plan and monitor end matching operations

determine, document and communicate end matching schedules providing details of:

timber cross sections to be end matched

end matching profiles

finished product grades

quantities to be produced

changeover times

complete production records for the above production jobs.

A person competent in this unit must be able to demonstrate knowledge of:

environmental protection practices for forest products factory settings:

reducing water and energy use

cleaning plant, tools and equipment

disposing of, recycling and reusing timber and other waste

operational capacity of end matching equipment

typical work flow processes for end matching operations

methods of determining end matching schedules to maximise equipment, labour and material use

format, content and use of end matching schedules

monitoring processes for end matching machines and overall production process

typical processing and equipment faults and solutions for minimal production disruption

range of industry standard cross sections, their strength, tolerances and applicable terminology

purpose, features, operation and maintenance requirements of equipment used to produce end matched products including:

guides

cutters

conveyors

organisational procedures specific to coordinating end matching operations:

workplace health and safety with particular emphasis on equipment lock out and use of personal protective equipment

communication reporting lines for operator team members and self

documenting and communicating end matching schedules

recording and reporting production outcomes and maintenance schedules.

Range Statement

Not Applicable