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Evidence Guide: FWPCOT3211 - Maintain sawdoctoring tools

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

FWPCOT3211 - Maintain sawdoctoring tools

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare for maintenance

  1. Review work order and where required check with appropriate personnel.
  2. Select appropriate repair, maintenance and personal protective equipment and check for operational effectiveness.
  3. Remove sawdoctoring tools for reconditioning from designated machinery.
  4. Plan maintenance process in line with work order.
Review work order and where required check with appropriate personnel.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Select appropriate repair, maintenance and personal protective equipment and check for operational effectiveness.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Remove sawdoctoring tools for reconditioning from designated machinery.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Plan maintenance process in line with work order.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Recondition straight edge

  1. Follow organisational safety procedures and manufacturer’s recommendations throughout all repair and maintenance processes.
  2. Assess straight edge damage and wear select appropriate reconditioning method.
  3. Determine correct work angle for re-surfacing or removal of wear.
  4. Clamp straight edge at correct angle to prevent movement, vibration and slippage during the re-surfacing process.
  5. Inspect abrasive wheel or cutting tool, clean or change as required to suit work material removal, tolerance and surface texture requirements.
  6. Grind, machine or file straight edge to remove distortions and maintain edge straightness and flatness without overheating or causing distortion,
  7. Remove all signs of wear or damage from reference surfaces.
  8. Clean straight edge and debur edges.
  9. Dispose of distorted sawdoctoring tools in line with environmental protection practices.
Follow organisational safety procedures and manufacturer’s recommendations throughout all repair and maintenance processes.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assess straight edge damage and wear select appropriate reconditioning method.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Determine correct work angle for re-surfacing or removal of wear.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Clamp straight edge at correct angle to prevent movement, vibration and slippage during the re-surfacing process.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inspect abrasive wheel or cutting tool, clean or change as required to suit work material removal, tolerance and surface texture requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Grind, machine or file straight edge to remove distortions and maintain edge straightness and flatness without overheating or causing distortion,

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Remove all signs of wear or damage from reference surfaces.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Clean straight edge and debur edges.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Dispose of distorted sawdoctoring tools in line with environmental protection practices.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Recondition tension gauge

  1. Select grinder or other appropriate enterprise method for reconditioning tension gauges in line with organisational procedures.
  2. Set grinder to produce required radius or circle diameter for the tension gauge.
  3. Position tension gauge and clamp in grinder securely, ensuring cord height is central to gauge length and arc is ground square to plane of the gauge body.
  4. Inspect grinding wheel, and dress and change to suit work, material and required tolerance.
  5. Grind gauge to required accuracy and profile until all visible edge and face wear is removed.
  6. Select and monitor grinding speed and feed rates to avoid overheating, distortion and burn marks.
  7. Dispose of tension gauges distorted during the process in line with environmental protection practices.
  8. Record and report processing problems and equipment faults to appropriate personnel.
Select grinder or other appropriate enterprise method for reconditioning tension gauges in line with organisational procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set grinder to produce required radius or circle diameter for the tension gauge.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Position tension gauge and clamp in grinder securely, ensuring cord height is central to gauge length and arc is ground square to plane of the gauge body.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inspect grinding wheel, and dress and change to suit work, material and required tolerance.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Grind gauge to required accuracy and profile until all visible edge and face wear is removed.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Select and monitor grinding speed and feed rates to avoid overheating, distortion and burn marks.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Dispose of tension gauges distorted during the process in line with environmental protection practices.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Record and report processing problems and equipment faults to appropriate personnel.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for maintenance

1.1 Review work order and where required check with appropriate personnel.

1.2 Select appropriate repair, maintenance and personal protective equipment and check for operational effectiveness.

1.3 Remove sawdoctoring tools for reconditioning from designated machinery.

1.4 Plan maintenance process in line with work order.

2. Recondition straight edge

2.1 Follow organisational safety procedures and manufacturer’s recommendations throughout all repair and maintenance processes.

2.2 Assess straight edge damage and wear select appropriate reconditioning method.

2.3 Determine correct work angle for re-surfacing or removal of wear.

2.4 Clamp straight edge at correct angle to prevent movement, vibration and slippage during the re-surfacing process.

2.5 Inspect abrasive wheel or cutting tool, clean or change as required to suit work material removal, tolerance and surface texture requirements.

2.6 Grind, machine or file straight edge to remove distortions and maintain edge straightness and flatness without overheating or causing distortion,

2.7 Remove all signs of wear or damage from reference surfaces.

2.8 Clean straight edge and debur edges.

2.9 Dispose of distorted sawdoctoring tools in line with environmental protection practices.

3. Recondition tension gauge

3.1 Select grinder or other appropriate enterprise method for reconditioning tension gauges in line with organisational procedures.

3.2 Set grinder to produce required radius or circle diameter for the tension gauge.

3.3 Position tension gauge and clamp in grinder securely, ensuring cord height is central to gauge length and arc is ground square to plane of the gauge body.

3.4 Inspect grinding wheel, and dress and change to suit work, material and required tolerance.

3.5 Grind gauge to required accuracy and profile until all visible edge and face wear is removed.

3.6 Select and monitor grinding speed and feed rates to avoid overheating, distortion and burn marks.

3.7 Dispose of tension gauges distorted during the process in line with environmental protection practices.

3.8 Record and report processing problems and equipment faults to appropriate personnel.

Required Skills and Knowledge

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for maintenance

1.1 Review work order and where required check with appropriate personnel.

1.2 Select appropriate repair, maintenance and personal protective equipment and check for operational effectiveness.

1.3 Remove sawdoctoring tools for reconditioning from designated machinery.

1.4 Plan maintenance process in line with work order.

2. Recondition straight edge

2.1 Follow organisational safety procedures and manufacturer’s recommendations throughout all repair and maintenance processes.

2.2 Assess straight edge damage and wear select appropriate reconditioning method.

2.3 Determine correct work angle for re-surfacing or removal of wear.

2.4 Clamp straight edge at correct angle to prevent movement, vibration and slippage during the re-surfacing process.

2.5 Inspect abrasive wheel or cutting tool, clean or change as required to suit work material removal, tolerance and surface texture requirements.

2.6 Grind, machine or file straight edge to remove distortions and maintain edge straightness and flatness without overheating or causing distortion,

2.7 Remove all signs of wear or damage from reference surfaces.

2.8 Clean straight edge and debur edges.

2.9 Dispose of distorted sawdoctoring tools in line with environmental protection practices.

3. Recondition tension gauge

3.1 Select grinder or other appropriate enterprise method for reconditioning tension gauges in line with organisational procedures.

3.2 Set grinder to produce required radius or circle diameter for the tension gauge.

3.3 Position tension gauge and clamp in grinder securely, ensuring cord height is central to gauge length and arc is ground square to plane of the gauge body.

3.4 Inspect grinding wheel, and dress and change to suit work, material and required tolerance.

3.5 Grind gauge to required accuracy and profile until all visible edge and face wear is removed.

3.6 Select and monitor grinding speed and feed rates to avoid overheating, distortion and burn marks.

3.7 Dispose of tension gauges distorted during the process in line with environmental protection practices.

3.8 Record and report processing problems and equipment faults to appropriate personnel.

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit. If a specific volume or frequency is not stated below, then evidence must be provided that the following requirements have been performed on at least one occasion:

follow organisational policies and procedures relevant to maintaining sawdoctoring tools

maintain sawdoctoring tools in line with prescribed organisational requirements

A person competent in this unit must be able to demonstrate knowledge of:

purpose, features and operation of tools and equipment used to recondition straight edges and tension gauges:

grinding machines

grinding machine attachments

abrasive grinding wheels

purpose, features and operation of straight edges and tension gauges

methods for:

assessing condition of straight edges and tension gauges

selecting appropriate grinding wheels; diameter and material

reconditioning straight edges and tension gauges to specified requirements

industry standard and organisational tolerances

angles at which straight edges and tension gauges are ground

range of speeds at which abrasive wheels can be operated without damaging materials being reconditioned

organisational procedures specific to maintaining sawdoctoring tools:

workplace health and safety with particular emphasis on equipment lock out and use of personal protective equipment

communication reporting lines

recording and reporting processing problems and equipment faults

environmental protection practices for repairing and maintaining tools and equipment in forest products factory settings:

reducing water and energy use

cleaning plant, tools and equipment

disposing of, recycling and reusing materials

Range Statement

Not Applicable