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Evidence Guide: FWPCOT3235 - Machine material using CNC machining and processing centres

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

FWPCOT3235 - Machine material using CNC machining and processing centres

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare for machining

  1. Review work order and check with appropriate personnel.
  2. Select appropriate personal protective equipment and check for operational effectiveness.
  3. Obtain type and quantity of material for machining from storage location.
  4. Plan material machining process in line with work order.
Review work order and check with appropriate personnel.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Select appropriate personal protective equipment and check for operational effectiveness.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Obtain type and quantity of material for machining from storage location.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Plan material machining process in line with work order.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set up machine

  1. Set CNC program to job specifications.
  2. Check cutting machines, cutting tools, jigs, emergency stops, gauges, guards and controls for safe and effective operation.
  3. Adjust cutting machine settings in line with work order.
  4. Complete trial run to check system and machine operation for accuracy, quality and dimensions of finished work.
  5. Accept or reject trialled material and dispose of in line with environmental protection practices.
  6. Complete final adjustments to CNC program and equipment.
Set CNC program to job specifications.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check cutting machines, cutting tools, jigs, emergency stops, gauges, guards and controls for safe and effective operation.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjust cutting machine settings in line with work order.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete trial run to check system and machine operation for accuracy, quality and dimensions of finished work.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Accept or reject trialled material and dispose of in line with environmental protection practices.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete final adjustments to CNC program and equipment.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Operate machine

  1. Use equipment in line with organisational safety procedures, manufacturer’s instructions , design capacity and purpose and environmental protection practices.
  2. Feed materials into machine, operate cutting equipment in line with tooling requirements and monitor use regularly to minimise waste and ensure correct dimensions are produced.
  3. Repair or dispose of incorrect cuts, off-cuts and material with defects in line with environmental protection practices.
  4. Identify routine processing problems and resolve or report to appropriate personnel.
Use equipment in line with organisational safety procedures, manufacturer’s instructions , design capacity and purpose and environmental protection practices.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Feed materials into machine, operate cutting equipment in line with tooling requirements and monitor use regularly to minimise waste and ensure correct dimensions are produced.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repair or dispose of incorrect cuts, off-cuts and material with defects in line with environmental protection practices.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify routine processing problems and resolve or report to appropriate personnel.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete operator maintenance

  1. Follow organisational safety procedures to lock-out equipment.
  2. Check cutting tools for bluntness or damage.
  3. Remove and replace cutting tools in line with manufacturer recommendations.
  4. Dispose of used cutting tools in line environmental protection practices.
  5. Keep machining area clear of dust and debris in line with organisational safety procedures.
  6. Record and report production outcomes, equipment faults and maintenance requirements to appropriate personnel.
Follow organisational safety procedures to lock-out equipment.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check cutting tools for bluntness or damage.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Remove and replace cutting tools in line with manufacturer recommendations.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Dispose of used cutting tools in line environmental protection practices.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Keep machining area clear of dust and debris in line with organisational safety procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Record and report production outcomes, equipment faults and maintenance requirements to appropriate personnel.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for machining

1.1 Review work order and check with appropriate personnel.

1.2 Select appropriate personal protective equipment and check for operational effectiveness.

1.3 Obtain type and quantity of material for machining from storage location.

1.4 Plan material machining process in line with work order.

2. Set up machine

2.1 Set CNC program to job specifications.

2.2 Check cutting machines, cutting tools, jigs, emergency stops, gauges, guards and controls for safe and effective operation.

2.3 Adjust cutting machine settings in line with work order.

2.4 Complete trial run to check system and machine operation for accuracy, quality and dimensions of finished work.

2.5 Accept or reject trialled material and dispose of in line with environmental protection practices.

2.6 Complete final adjustments to CNC program and equipment.

3. Operate machine

3.1 Use equipment in line with organisational safety procedures, manufacturer’s instructions , design capacity and purpose and environmental protection practices.

3.2 Feed materials into machine, operate cutting equipment in line with tooling requirements and monitor use regularly to minimise waste and ensure correct dimensions are produced.

3.3 Repair or dispose of incorrect cuts, off-cuts and material with defects in line with environmental protection practices.

3.4 Identify routine processing problems and resolve or report to appropriate personnel.

4. Complete operator maintenance

4.1 Follow organisational safety procedures to lock-out equipment.

4.2 Check cutting tools for bluntness or damage.

4.3 Remove and replace cutting tools in line with manufacturer recommendations.

4.4 Dispose of used cutting tools in line environmental protection practices.

4.5 Keep machining area clear of dust and debris in line with organisational safety procedures.

4.6 Record and report production outcomes, equipment faults and maintenance requirements to appropriate personnel.

Required Skills and Knowledge

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for machining

1.1 Review work order and check with appropriate personnel.

1.2 Select appropriate personal protective equipment and check for operational effectiveness.

1.3 Obtain type and quantity of material for machining from storage location.

1.4 Plan material machining process in line with work order.

2. Set up machine

2.1 Set CNC program to job specifications.

2.2 Check cutting machines, cutting tools, jigs, emergency stops, gauges, guards and controls for safe and effective operation.

2.3 Adjust cutting machine settings in line with work order.

2.4 Complete trial run to check system and machine operation for accuracy, quality and dimensions of finished work.

2.5 Accept or reject trialled material and dispose of in line with environmental protection practices.

2.6 Complete final adjustments to CNC program and equipment.

3. Operate machine

3.1 Use equipment in line with organisational safety procedures, manufacturer’s instructions , design capacity and purpose and environmental protection practices.

3.2 Feed materials into machine, operate cutting equipment in line with tooling requirements and monitor use regularly to minimise waste and ensure correct dimensions are produced.

3.3 Repair or dispose of incorrect cuts, off-cuts and material with defects in line with environmental protection practices.

3.4 Identify routine processing problems and resolve or report to appropriate personnel.

4. Complete operator maintenance

4.1 Follow organisational safety procedures to lock-out equipment.

4.2 Check cutting tools for bluntness or damage.

4.3 Remove and replace cutting tools in line with manufacturer recommendations.

4.4 Dispose of used cutting tools in line environmental protection practices.

4.5 Keep machining area clear of dust and debris in line with organisational safety procedures.

4.6 Record and report production outcomes, equipment faults and maintenance requirements to appropriate personnel.

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit. If a specific volume or frequency is not stated below, then evidence must be provided that the following requirements have been performed on at least one occasion:

follow organisational policies and procedures relevant to machining material using CNC sizing machines

machine materials using CNC equipment in line with a work order and withing prosecribed organisational tolerances

set computer programs for the CNC equipment to follow

conduct operator maintenance on CNC equipment

A person competent in this unit must be able to demonstrate knowledge of:

range of cutting patterns used with CNC machining and processing centres to achieve accurate dimensions and quality of finished work

range of industry standard lengths, cross sections and tolerances and applicable terminology

system functions and capabilities of CNC software for machining and processing centres

purpose, features and operation of CNC equipment used to machine material:

CNC machining and processing centres, including three axis machining centres

multi-tasking machining centres

flat-bed routers and mortisers

dust extraction equipment

jigs and shaped templates for routing

timber characteristics, timber products and timber defects

methods for assessing cutter tool condition

organisational policies and procedures specific to machining material using CNC machining and processing centres:

workplace health and safety with particular emphasis on equipment lock out and use of personal protective equipment

communication reporting lines

recording and reporting production outcomes, equipment faults and maintenance requirements

environmental protection practices for forest products factory settings:

reducing water and energy use

cleaning plant, tools and equipment

disposing of, recycling and reusing timber and other waste

Range Statement

Not Applicable