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Evidence Guide: FWPSAW3211 - Recondition guides

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

FWPSAW3211 - Recondition guides

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare for reconditioning

  1. Review work order and where required check with appropriate personnel.
  2. Remove guides from machinery.
  3. Select appropriate repair, maintenance and personal protective equipment and check for operational effectiveness in line with manufacturer's recommendations.
  4. Plan reconditioning process in line with work order.
Review work order and where required check with appropriate personnel.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Remove guides from machinery.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Select appropriate repair, maintenance and personal protective equipment and check for operational effectiveness in line with manufacturer's recommendations.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Plan reconditioning process in line with work order.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine guides

  1. Follow organisational safety procedures thoughout all maintenance and repair processes.
  2. Review condition of saw guides to assess wear.
  3. Select attachments for holding guides flat while grinding or machining.
  4. Set up machining equipment to conduct reconditioning.
  5. Examine and dress or sharpen tooling in line with safety procedures.
  6. Remove scored material from guide by grinding or machining.
  7. Select grinding or machining speeds and feeds to avoid burn marks on guides.
  8. Recondition guides to meet geometric requirements of sawing equipment.
  9. Segregate and dispose of unserviceable guides in line with environmental protection practices.
Follow organisational safety procedures thoughout all maintenance and repair processes.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Review condition of saw guides to assess wear.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Select attachments for holding guides flat while grinding or machining.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set up machining equipment to conduct reconditioning.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Examine and dress or sharpen tooling in line with safety procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Remove scored material from guide by grinding or machining.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Select grinding or machining speeds and feeds to avoid burn marks on guides.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Recondition guides to meet geometric requirements of sawing equipment.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Segregate and dispose of unserviceable guides in line with environmental protection practices.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Remove, adjust and replace guides

  1. Remove worn guides from carrier without damaging component.
  2. Select replacement guides according to manufacturer's instructions.
  3. Drill fastening holes and clean up surfaces around drill holes.
  4. Insert new guides in carrier at correct position and required tolerance without damaging component.
  5. Adjust guides to clearance in line with manufacturer's instructions.
  6. Check clearance and guide security before starting saw.
  7. Identify and report low stock and shortages of new guides in line with organisational procedures.
  8. Identify routine processing and equipment faults and resolve or report to appropriate personnel.
Remove worn guides from carrier without damaging component.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Select replacement guides according to manufacturer's instructions.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Drill fastening holes and clean up surfaces around drill holes.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Insert new guides in carrier at correct position and required tolerance without damaging component.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjust guides to clearance in line with manufacturer's instructions.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check clearance and guide security before starting saw.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify and report low stock and shortages of new guides in line with organisational procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify routine processing and equipment faults and resolve or report to appropriate personnel.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for reconditioning

1.1 Review work order and where required check with appropriate personnel.

1.2 Remove guides from machinery.

1.3 Select appropriate repair, maintenance and personal protective equipment and check for operational effectiveness in line with manufacturer's recommendations.

1.4 Plan reconditioning process in line with work order.

2. Machine guides

2.1 Follow organisational safety procedures thoughout all maintenance and repair processes.

2.2 Review condition of saw guides to assess wear.

2.3 Select attachments for holding guides flat while grinding or machining.

2.4 Set up machining equipment to conduct reconditioning.

2.5 Examine and dress or sharpen tooling in line with safety procedures.

2.6 Remove scored material from guide by grinding or machining.

2.7 Select grinding or machining speeds and feeds to avoid burn marks on guides.

2.8 Recondition guides to meet geometric requirements of sawing equipment.

2.9 Segregate and dispose of unserviceable guides in line with environmental protection practices.

3. Remove, adjust and replace guides

3.1 Remove worn guides from carrier without damaging component.

3.2 Select replacement guides according to manufacturer's instructions.

3.3 Drill fastening holes and clean up surfaces around drill holes.

3.4 Insert new guides in carrier at correct position and required tolerance without damaging component.

3.5 Adjust guides to clearance in line with manufacturer's instructions.

3.6 Check clearance and guide security before starting saw.

3.7 Identify and report low stock and shortages of new guides in line with organisational procedures.

3.8 Identify routine processing and equipment faults and resolve or report to appropriate personnel.

Required Skills and Knowledge

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for reconditioning

1.1 Review work order and where required check with appropriate personnel.

1.2 Remove guides from machinery.

1.3 Select appropriate repair, maintenance and personal protective equipment and check for operational effectiveness in line with manufacturer's recommendations.

1.4 Plan reconditioning process in line with work order.

2. Machine guides

2.1 Follow organisational safety procedures thoughout all maintenance and repair processes.

2.2 Review condition of saw guides to assess wear.

2.3 Select attachments for holding guides flat while grinding or machining.

2.4 Set up machining equipment to conduct reconditioning.

2.5 Examine and dress or sharpen tooling in line with safety procedures.

2.6 Remove scored material from guide by grinding or machining.

2.7 Select grinding or machining speeds and feeds to avoid burn marks on guides.

2.8 Recondition guides to meet geometric requirements of sawing equipment.

2.9 Segregate and dispose of unserviceable guides in line with environmental protection practices.

3. Remove, adjust and replace guides

3.1 Remove worn guides from carrier without damaging component.

3.2 Select replacement guides according to manufacturer's instructions.

3.3 Drill fastening holes and clean up surfaces around drill holes.

3.4 Insert new guides in carrier at correct position and required tolerance without damaging component.

3.5 Adjust guides to clearance in line with manufacturer's instructions.

3.6 Check clearance and guide security before starting saw.

3.7 Identify and report low stock and shortages of new guides in line with organisational procedures.

3.8 Identify routine processing and equipment faults and resolve or report to appropriate personnel.

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit. If a specific volume or frequency is not stated below, then evidence must be provided that the following requirements have been performed on at least one occasion:

follow organisational policies and procedures relevant to reconditioning guides

recondition guides in line with the work order and within prescribed organisational requirements

remove and replace saw guides from equipment

assess the condition of guides in line with standard operating procedures

A person competent in this unit must be able to demonstrate knowledge of:

purpose, features and operation of band saws and gang saws for which guides are reconditioned

features and names of different parts of guides and carriers

purpose, features and operation of tools and equipment used to recondition guides:

grinding equipment

metal lathes

milling machines

importance of reconditioning worn guides to the specified profile for continued straight and smooth running of saw blades

methods for:

removing guides from saw blade carriers

assessing condition of guides

grinding guide surface to restore it to a smooth flat surface using grinding equipment

machinging guide surface to restore it to a smooth flat surface using metal lathes or milling machines

re-inserting guides to carriers within allowable tolerances and adjusting clearances

pitch and angles at which guides are ground or are sharpened (geometry)

range of speeds at which grinders and machines can be operated without damaging guides

organisational policies and procedures specific to reconditioning guides:

workplace health and safety with particular emphasis on equipment lock out and use of personal protective equipment

communication reporting lines

recording and reporting processing and equipment faults

environmental protection practices for repairing and maintaining tools and equipment in forest products factory settings:

reducing water and energy use

cleaning plant, tools and equipment

disposing of, recycling and reusing materials

Range Statement

Not Applicable