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Evidence Guide: FWPSAW3222 - Recondition band mill wheels

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

FWPSAW3222 - Recondition band mill wheels

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare for reconditioning

  1. Review work order and where required check with appropriate personnel.
  2. Select appropriate repair, maintenance and personal protective equipment and check for operational effectiveness in line with manufacturer's recommendations.
  3. Plan reconditioning process in line with work order.
Review work order and where required check with appropriate personnel.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Select appropriate repair, maintenance and personal protective equipment and check for operational effectiveness in line with manufacturer's recommendations.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Plan reconditioning process in line with work order.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Fit and grind wheel profile

  1. Follow organisational safety procedures throughout all maintenance and repair processes.
  2. Inspect and measure wheel to identify wear and grinding method.
  3. Service, fit and align wheel grinder to wheel and band mill in line with manufacturer's instructions and recommended tolerances.
  4. Make trial cut to check and further align grinder.
  5. Grind wheel to remove all wear, ensuring face is not hollow.
  6. Control grinding feeds to obtain required wheel profile and finish.
  7. Measure wheel to ensure diameter of back and front edges are equivalent.
  8. Measure wheel profile to ensure grinding has achieved required profile.
Follow organisational safety procedures throughout all maintenance and repair processes.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inspect and measure wheel to identify wear and grinding method.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Service, fit and align wheel grinder to wheel and band mill in line with manufacturer's instructions and recommended tolerances.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Make trial cut to check and further align grinder.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Grind wheel to remove all wear, ensuring face is not hollow.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Control grinding feeds to obtain required wheel profile and finish.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Measure wheel to ensure diameter of back and front edges are equivalent.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Measure wheel profile to ensure grinding has achieved required profile.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Reassemble band mill wheel

  1. Remove grinder and base plate from band mill when grinding is complete.
  2. Reassemble band mill components to manufacturer's instructions.
  3. Set up band saw on mill to specified alignment.
  4. Test band saw and mill to ensure correct operation.
  5. Remove isolation padlocks or tags at completion of work in line with safety procedures.
  6. Dispose of unserviceable wheels in line with organisational procedures and environmental protection practices.
  7. Identify routine processing and equipment faults and resolve or report to appropriate personnel.
Remove grinder and base plate from band mill when grinding is complete.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Reassemble band mill components to manufacturer's instructions.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set up band saw on mill to specified alignment.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Test band saw and mill to ensure correct operation.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Remove isolation padlocks or tags at completion of work in line with safety procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Dispose of unserviceable wheels in line with organisational procedures and environmental protection practices.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify routine processing and equipment faults and resolve or report to appropriate personnel.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for reconditioning

1.1 Review work order and where required check with appropriate personnel.

1.2 Select appropriate repair, maintenance and personal protective equipment and check for operational effectiveness in line with manufacturer's recommendations.

1.3 Plan reconditioning process in line with work order.

2. Fit and grind wheel profile

2.1 Follow organisational safety procedures throughout all maintenance and repair processes.

2.2 Inspect and measure wheel to identify wear and grinding method.

2.3 Service, fit and align wheel grinder to wheel and band mill in line with manufacturer's instructions and recommended tolerances.

2.4 Make trial cut to check and further align grinder.

2.5 Grind wheel to remove all wear, ensuring face is not hollow.

2.6 Control grinding feeds to obtain required wheel profile and finish.

2.7 Measure wheel to ensure diameter of back and front edges are equivalent.

2.8 Measure wheel profile to ensure grinding has achieved required profile.

3. Reassemble band mill wheel

3.1 Remove grinder and base plate from band mill when grinding is complete.

3.2 Reassemble band mill components to manufacturer's instructions.

3.3 Set up band saw on mill to specified alignment.

3.4 Test band saw and mill to ensure correct operation.

3.5 Remove isolation padlocks or tags at completion of work in line with safety procedures.

3.6 Dispose of unserviceable wheels in line with organisational procedures and environmental protection practices.

3.7 Identify routine processing and equipment faults and resolve or report to appropriate personnel.

Required Skills and Knowledge

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for reconditioning

1.1 Review work order and where required check with appropriate personnel.

1.2 Select appropriate repair, maintenance and personal protective equipment and check for operational effectiveness in line with manufacturer's recommendations.

1.3 Plan reconditioning process in line with work order.

2. Fit and grind wheel profile

2.1 Follow organisational safety procedures throughout all maintenance and repair processes.

2.2 Inspect and measure wheel to identify wear and grinding method.

2.3 Service, fit and align wheel grinder to wheel and band mill in line with manufacturer's instructions and recommended tolerances.

2.4 Make trial cut to check and further align grinder.

2.5 Grind wheel to remove all wear, ensuring face is not hollow.

2.6 Control grinding feeds to obtain required wheel profile and finish.

2.7 Measure wheel to ensure diameter of back and front edges are equivalent.

2.8 Measure wheel profile to ensure grinding has achieved required profile.

3. Reassemble band mill wheel

3.1 Remove grinder and base plate from band mill when grinding is complete.

3.2 Reassemble band mill components to manufacturer's instructions.

3.3 Set up band saw on mill to specified alignment.

3.4 Test band saw and mill to ensure correct operation.

3.5 Remove isolation padlocks or tags at completion of work in line with safety procedures.

3.6 Dispose of unserviceable wheels in line with organisational procedures and environmental protection practices.

3.7 Identify routine processing and equipment faults and resolve or report to appropriate personnel.

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit. If a specific volume or frequency is not stated below, then evidence must be provided that the following requirements have been performed on at least one occasion:

follow organisational policies and procedures relevant to reconditioning band mill wheels

recondition band mill wheels in line with the work order and within prescribed organisational requirements

remove and replace wheels from band mill if faces are to be resurfaced on a metal lathe

assess band mill wheel conditions in line with standard operating procedures.

A person competent in this unit must be able to demonstrate knowledge of:

purpose, features and operation of a band and wide band saw mill wheels

features and names of different parts of band mills

purpose, features and operation of tools and equipment used to recondition band mill wheels:

grinding equipment

measuring equipment

importance of aligning band mill wheels to the specified profile for continued accuracy during band saw operation

methods for:

removing wheels from band mills

assessing condition of wheels

grinding the faces of the band mill wheels to specified requirements

re-assembling band mill components

setting up band saw on mill to specific alignment

testing operational effectiveness of band saws and mills

wheel profiles and appropriate tolerances

range of speeds at which abrasive grinders can be operated without damaging band mill wheels

organisational policies and procedures specific to reconditioning band mill wheels:

workplace health and safety with particular emphasis on equipment lock out and use of personal protective equipment

communication reporting lines

recording and reporting processing and equipment faults.

environmental protection practices for repairing and maintaining tools and equipment in forest products factory settings:

reducing water and energy use

cleaning plant, tools and equipment

disposing of, recycling and reusing materials.

Range Statement

Not Applicable