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Evidence Guide: FWPSAW3226 - Saw logs using CNC optimising systems

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

FWPSAW3226 - Saw logs using CNC optimising systems

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare for machining

  1. Review work order and where required check with appropriate personnel.
  2. Select appropriate personal protective equipment and check for operational effectiveness.
  3. Plan log sawing process in line with work order.
Review work order and where required check with appropriate personnel.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Select appropriate personal protective equipment and check for operational effectiveness.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Plan log sawing process in line with work order.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set up optimising system

  1. Set CNC optimising program to job specifications.
  2. Check safety equipment and saw and cutting mechanisms for safe and effective operation.
  3. Adjust saw settings in line with work order.
  4. Conduct trial runs to check system operation, accuracy and quality of finished work.
  5. Complete final adjustments to CNC optimising program and equipment in line with organisational procedures.
Set CNC optimising program to job specifications.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check safety equipment and saw and cutting mechanisms for safe and effective operation.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjust saw settings in line with work order.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Conduct trial runs to check system operation, accuracy and quality of finished work.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete final adjustments to CNC optimising program and equipment in line with organisational procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Operate optimising log saw

  1. Use equipment in line with organisational safety procedures, manufacturer’s instructions and environmental protection practices.
  2. Complete pre start-up checks to ensure operational effectiveness.
  3. Feed logs into machine, operate saw and monitor use to minimise waste and ensure quality product and output.
  4. Repair or dispose of sub-standard product in line with environmental protection practices.
  5. Direct processed logs to designated area in line with work order.
  6. Identify routine processing problems and resolve or report to appropriate personnel.
Use equipment in line with organisational safety procedures, manufacturer’s instructions and environmental protection practices.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete pre start-up checks to ensure operational effectiveness.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Feed logs into machine, operate saw and monitor use to minimise waste and ensure quality product and output.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repair or dispose of sub-standard product in line with environmental protection practices.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Direct processed logs to designated area in line with work order.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify routine processing problems and resolve or report to appropriate personnel.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete operator maintenance

  1. Follow organisational safety procedures to lock out equipment.
  2. Check saw blades for bluntness or damage.
  3. Remove and replace saw blades in line with manufacturer's recommendations.
  4. Dispose of used blades in line with environmental protection practices.
  5. Complete basic non-specialist maintenance for equipment.
  6. Keep machine clear of dust and debris in line with organisational safety procedures.
  7. Record and report equipment faults and maintenance requirements to appropriate personnel.
Follow organisational safety procedures to lock out equipment.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check saw blades for bluntness or damage.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Remove and replace saw blades in line with manufacturer's recommendations.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Dispose of used blades in line with environmental protection practices.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete basic non-specialist maintenance for equipment.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Keep machine clear of dust and debris in line with organisational safety procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Record and report equipment faults and maintenance requirements to appropriate personnel.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for machining

1.1 Review work order and where required check with appropriate personnel.

1.2 Select appropriate personal protective equipment and check for operational effectiveness.

1.3 Plan log sawing process in line with work order.

2. Set up optimising system

2.1 Set CNC optimising program to job specifications.

2.2 Check safety equipment and saw and cutting mechanisms for safe and effective operation.

2.3 Adjust saw settings in line with work order.

2.4 Conduct trial runs to check system operation, accuracy and quality of finished work.

2.5 Complete final adjustments to CNC optimising program and equipment in line with organisational procedures.

3. Operate optimising log saw

3.1 Use equipment in line with organisational safety procedures, manufacturer’s instructions and environmental protection practices.

3.2 Complete pre start-up checks to ensure operational effectiveness.

3.3 Feed logs into machine, operate saw and monitor use to minimise waste and ensure quality product and output.

3.4 Repair or dispose of sub-standard product in line with environmental protection practices.

3.5 Direct processed logs to designated area in line with work order.

3.6 Identify routine processing problems and resolve or report to appropriate personnel.

4. Complete operator maintenance

4.1 Follow organisational safety procedures to lock out equipment.

4.2 Check saw blades for bluntness or damage.

4.3 Remove and replace saw blades in line with manufacturer's recommendations.

4.4 Dispose of used blades in line with environmental protection practices.

4.5 Complete basic non-specialist maintenance for equipment.

4.6 Keep machine clear of dust and debris in line with organisational safety procedures.

4.7 Record and report equipment faults and maintenance requirements to appropriate personnel.

Required Skills and Knowledge

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for machining

1.1 Review work order and where required check with appropriate personnel.

1.2 Select appropriate personal protective equipment and check for operational effectiveness.

1.3 Plan log sawing process in line with work order.

2. Set up optimising system

2.1 Set CNC optimising program to job specifications.

2.2 Check safety equipment and saw and cutting mechanisms for safe and effective operation.

2.3 Adjust saw settings in line with work order.

2.4 Conduct trial runs to check system operation, accuracy and quality of finished work.

2.5 Complete final adjustments to CNC optimising program and equipment in line with organisational procedures.

3. Operate optimising log saw

3.1 Use equipment in line with organisational safety procedures, manufacturer’s instructions and environmental protection practices.

3.2 Complete pre start-up checks to ensure operational effectiveness.

3.3 Feed logs into machine, operate saw and monitor use to minimise waste and ensure quality product and output.

3.4 Repair or dispose of sub-standard product in line with environmental protection practices.

3.5 Direct processed logs to designated area in line with work order.

3.6 Identify routine processing problems and resolve or report to appropriate personnel.

4. Complete operator maintenance

4.1 Follow organisational safety procedures to lock out equipment.

4.2 Check saw blades for bluntness or damage.

4.3 Remove and replace saw blades in line with manufacturer's recommendations.

4.4 Dispose of used blades in line with environmental protection practices.

4.5 Complete basic non-specialist maintenance for equipment.

4.6 Keep machine clear of dust and debris in line with organisational safety procedures.

4.7 Record and report equipment faults and maintenance requirements to appropriate personnel.

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit. If a specific volume or frequency is not stated below, then evidence must be provided that the following requirements have been performed on at least one occasion:

follow organisational policies and procedures relevant to sawing logs using CNC optimising systems

saw logs using CNC optimising systems in line with work order and within prescribed organisational tolerances

set computer programs for the CNC optimising system to follow

complete these types of basic non-specialist maintenance:

cleaning the machine of wood chips and sawdust

replacing blunt saw blades

inspecting machine parts for wear or damage, including guards

greasing and lubricating moving parts

checking the operation of emergency stop buttons and lock out systems.

A person competent in this unit must be able to demonstrate knowledge of:

environmental protection practices for forest products factory settings:

cleaning plant, tools and equipment

disposing of, recycling and reusing timber

reducing water and energy use

typical log defects and how they affect ability to produce quality flitches and cants:

warp

wane

curvature

cupping

shakes

insect defects

knots

resin pockets

typical work flow processes for sawing flitches and cants with CNC optimising saws

typical flow of log supply in and out of the sawing area

range of cutting patterns used on logs to achieve maximum output of flitches and cants

range of feed rates and how they affect production output and finished quality of flitches and cants

purpose, features and operation of CNC optimising and other equipment used to saw flitches and cants:

CNC optimising saws

CNC computer program

mechanical feed

conveyor system to transport logs to and from the sawing area

maintenance tools and equipment for saws

methods for assessing saw blade condition

organisational procedures specific to operating CNC optimising saws:

workplace health and safety with particular emphasis on equipment lock out and use of personal protective equipment

communication reporting lines

recording and reporting processing problems and equipment faults.

Range Statement

Not Applicable