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Evidence Guide: FWPWPP3213 - Heat treat material

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

FWPWPP3213 - Heat treat material

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare for heat treating

  1. Review work order and where required check with appropriate personnel.
  2. Identify and obtain type and quantity of material for heat treatment.
  3. Select appropriate personal protective equipment and check for operational effectiveness.
  4. Plan heat treating process cycles in line with work order.
Review work order and where required check with appropriate personnel.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify and obtain type and quantity of material for heat treatment.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Select appropriate personal protective equipment and check for operational effectiveness.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Plan heat treating process cycles in line with work order.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Dry material

  1. Use equipment in line with organisational safety procedures, manufacturer’s instructions and environmental protection practices.
  2. Complete pre start-up equipment checks to ensure operational effectiveness and set heating temperature and humidity for optimal product recovery.
  3. Adjust oven settings to suit process cycles and material condition, and monitor continually.
  4. Follow emergency shutdown procedures in response to oven alarm.
  5. Prepare racks containing materials of consistent processing condition and allowable range of thickness and load into oven, maximising space.
  6. Assess material visually and measure moisture levels to ensure specified outcome.
  7. Tag or mark processed racks and take samples of material for testing.
  8. Record and report heat treating process to appropriate personnel.
Use equipment in line with organisational safety procedures, manufacturer’s instructions and environmental protection practices.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete pre start-up equipment checks to ensure operational effectiveness and set heating temperature and humidity for optimal product recovery.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjust oven settings to suit process cycles and material condition, and monitor continually.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Follow emergency shutdown procedures in response to oven alarm.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare racks containing materials of consistent processing condition and allowable range of thickness and load into oven, maximising space.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assess material visually and measure moisture levels to ensure specified outcome.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tag or mark processed racks and take samples of material for testing.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Record and report heat treating process to appropriate personnel.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Redistribute material

  1. Regrade material in line with industry standards.
  2. Direct material to storage or processing operations in line with organisational procedures.
  3. Reject and dispose of defective material in line with environmental protection practices.
  4. Clean work area in line with organisational safety procedures.
Regrade material in line with industry standards.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Direct material to storage or processing operations in line with organisational procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Reject and dispose of defective material in line with environmental protection practices.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Clean work area in line with organisational safety procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete operator maintenance

  1. Follow organisational safety procedures to lock out equipment.
  2. Check heat treating mechanisms for effective condition.
  3. Adjust and maintain temperature and humidity settings, water drainage, atomising sprays and fans in line with manufacturer’s recommendations.
  4. Keep oven clear of dust and debris in line with organisational safety procedures.
  5. Record and report equipment faults and maintenance requirements to appropriate personnel.
Follow organisational safety procedures to lock out equipment.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check heat treating mechanisms for effective condition.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjust and maintain temperature and humidity settings, water drainage, atomising sprays and fans in line with manufacturer’s recommendations.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Keep oven clear of dust and debris in line with organisational safety procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Record and report equipment faults and maintenance requirements to appropriate personnel.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for heat treating

1.1 Review work order and where required check with appropriate personnel.

1.2 Identify and obtain type and quantity of material for heat treatment.

1.3 Select appropriate personal protective equipment and check for operational effectiveness.

1.4 Plan heat treating process cycles in line with work order.

2. Dry material

2.1 Use equipment in line with organisational safety procedures, manufacturer’s instructions and environmental protection practices.

2.2 Complete pre start-up equipment checks to ensure operational effectiveness and set heating temperature and humidity for optimal product recovery.

2.3 Adjust oven settings to suit process cycles and material condition, and monitor continually.

2.4 Follow emergency shutdown procedures in response to oven alarm.

2.5 Prepare racks containing materials of consistent processing condition and allowable range of thickness and load into oven, maximising space.

2.6 Assess material visually and measure moisture levels to ensure specified outcome.

2.7 Tag or mark processed racks and take samples of material for testing.

2.8 Record and report heat treating process to appropriate personnel.

3. Redistribute material

3.1 Regrade material in line with industry standards.

3.2 Direct material to storage or processing operations in line with organisational procedures.

3.3 Reject and dispose of defective material in line with environmental protection practices.

3.4 Clean work area in line with organisational safety procedures.

4. Complete operator maintenance

4.1 Follow organisational safety procedures to lock out equipment.

4.2 Check heat treating mechanisms for effective condition.

4.3 Adjust and maintain temperature and humidity settings, water drainage, atomising sprays and fans in line with manufacturer’s recommendations.

4.4 Keep oven clear of dust and debris in line with organisational safety procedures.

4.5 Record and report equipment faults and maintenance requirements to appropriate personnel.

Required Skills and Knowledge

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for heat treating

1.1 Review work order and where required check with appropriate personnel.

1.2 Identify and obtain type and quantity of material for heat treatment.

1.3 Select appropriate personal protective equipment and check for operational effectiveness.

1.4 Plan heat treating process cycles in line with work order.

2. Dry material

2.1 Use equipment in line with organisational safety procedures, manufacturer’s instructions and environmental protection practices.

2.2 Complete pre start-up equipment checks to ensure operational effectiveness and set heating temperature and humidity for optimal product recovery.

2.3 Adjust oven settings to suit process cycles and material condition, and monitor continually.

2.4 Follow emergency shutdown procedures in response to oven alarm.

2.5 Prepare racks containing materials of consistent processing condition and allowable range of thickness and load into oven, maximising space.

2.6 Assess material visually and measure moisture levels to ensure specified outcome.

2.7 Tag or mark processed racks and take samples of material for testing.

2.8 Record and report heat treating process to appropriate personnel.

3. Redistribute material

3.1 Regrade material in line with industry standards.

3.2 Direct material to storage or processing operations in line with organisational procedures.

3.3 Reject and dispose of defective material in line with environmental protection practices.

3.4 Clean work area in line with organisational safety procedures.

4. Complete operator maintenance

4.1 Follow organisational safety procedures to lock out equipment.

4.2 Check heat treating mechanisms for effective condition.

4.3 Adjust and maintain temperature and humidity settings, water drainage, atomising sprays and fans in line with manufacturer’s recommendations.

4.4 Keep oven clear of dust and debris in line with organisational safety procedures.

4.5 Record and report equipment faults and maintenance requirements to appropriate personnel.

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit. If a specific volume or frequency is not stated below, then evidence must be provided that the following requirements have been performed on at least one occasion:

operate an oven to heat treat materials in line with individual work orders prescribing different quantities for each job. Materials for treatment include:

logs

raw boards

laminated panels

coves

board

medium density fibreboard

plywood

for each of the above jobs, direct materials to appropriate storage location or to downstream processing

after each of the above jobs, complete operator maintenance on the oven used.

A person competent in this unit must be able to demonstrate knowledge of:

environmental protection practices for operating and maintaining heat treatment ovens:

reducing water and energy use

cleaning plant, tools and equipment

disposing of, recycling and reusing defective materials

purpose of heat treating materials

characteristics of materials, effects of the heat treatment process and appropriate range of temperatures and humidity levels:

logs

raw boards

laminated panels

coves

board

medium density fibreboard

plywood

methods used to visually assess condition of materials and measure moisture content after the treatment process

typical work flow processes and heat treatment techniques

typical flow of material supply in and out of the heat treatment area

purpose, features and operation of equipment used for heat treating materials:

standard or controlled humidity type ovens including:

temperature and humidity settings

water drainage

atomising sprays

fans

racks

different types of lifting equipment which including:

fork lifts

slings

trolley jacks

gantry cranes

loaders

moisture probes

methods used to maintain heat treatment ovens

organisational procedures specific to heat treating materials:

workplace health and safety with particular emphasis on equipment lock out and use of personal protective equipment

communication reporting lines

recording and reporting process outcomes, equipment faults and maintenance requirements.

Range Statement

Not Applicable