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Evidence Guide: FWPWPP3227 - Vacuum paint

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

FWPWPP3227 - Vacuum paint

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare for vacuum painting process.

  1. Work order is reviewed and checked with appropriate personnel.
  2. Identify and follow safe work procedure for vacuum painting.
  3. Acquire type and quantity of articles to be vacuum painted from storage location.
  4. Check equipment for operational effectiveness in line with manufacturer's recommendations and site requirements.
  5. Plan and select vacuum painting process, feed rates and paint in line with site procedures.
  6. Load paint products in equipment in line with manufacturer's specifications and safe work procedure.
  7. Manufacture and fit paint templates according to manufacturer's specifications and safe work procedure.
  8. Communicate with relevant personnel as required, to ensure safety and production requirements are met.
Work order is reviewed and checked with appropriate personnel.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Identify and follow safe work procedure for vacuum painting.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Acquire type and quantity of articles to be vacuum painted from storage location.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Check equipment for operational effectiveness in line with manufacturer's recommendations and site requirements.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Plan and select vacuum painting process, feed rates and paint in line with site procedures.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Load paint products in equipment in line with manufacturer's specifications and safe work procedure.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Manufacture and fit paint templates according to manufacturer's specifications and safe work procedure.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Communicate with relevant personnel as required, to ensure safety and production requirements are met.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Vacuum paint.

  1. Operate vacuum paint coater in line with recipes and manufacturer's recommendations.
  2. Apply paint and continuously monitor and adjust flow rates and viscosity in line with site requirements.
  3. Continuously monitor paint operations and wet film thickness, clearing blockages and filters to maintain paint coverage to specifications.
  4. Regularly check products for surface quality and contamination in line with site requirements and take corrective action.
  5. Remove sub-standard painted items from painting process and review for further action.
  6. Calibrate test equipment and regularly test samples of paint.
Operate vacuum paint coater in line with recipes and manufacturer's recommendations.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Apply paint and continuously monitor and adjust flow rates and viscosity in line with site requirements.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Continuously monitor paint operations and wet film thickness, clearing blockages and filters to maintain paint coverage to specifications.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Regularly check products for surface quality and contamination in line with site requirements and take corrective action.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Remove sub-standard painted items from painting process and review for further action.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Calibrate test equipment and regularly test samples of paint.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Operate drying oven.

  1. Start ovens and bring to operating temperature in line with manufacturer's specifications.
  2. Monitor oven drying processes in line with standard operating procedures.
  3. Reject and dispose of products with oven drying defects in line with site procedures and environmental requirements.
  4. Adjust drying operations in response to paint adhesion test results.
Start ovens and bring to operating temperature in line with manufacturer's specifications.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Monitor oven drying processes in line with standard operating procedures.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Reject and dispose of products with oven drying defects in line with site procedures and environmental requirements.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Adjust drying operations in response to paint adhesion test results.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Operate de-nibber.

  1. Set up and start de-nibbing machine in line with manufacturer's recommendations.
  2. Select and install profile flap brushes.
  3. Process and assess sample strips.
  4. Reject and dispose of products with de-nibber defects in line with site procedures and environmental requirements.
  5. Adjust de-nibbing process in line with sample results.
  6. Operate and monitor de-nibbing machine in line with standard operating procedures.
  7. Investigate and resolve routine de-nibbing problems.
Set up and start de-nibbing machine in line with manufacturer's recommendations.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Select and install profile flap brushes.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Process and assess sample strips.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Reject and dispose of products with de-nibber defects in line with site procedures and environmental requirements.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Adjust de-nibbing process in line with sample results.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Operate and monitor de-nibbing machine in line with standard operating procedures.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Investigate and resolve routine de-nibbing problems.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Shut down and clean equipment and record information.

  1. Shut down equipment in coordination with other line operators and site procedures.
  2. Turn off vacuum coater, dryer and de-nibber and flush equipment in line with standard operating procedures.
  3. Dispose of excess paint and flushing liquid in line with statutory requirements and environmental regulations.
  4. Store equipment and paint in line with statutory requirements and environmental regulations.
  5. Record and report processing and equipment faults to appropriate personnel.
Shut down equipment in coordination with other line operators and site procedures.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Turn off vacuum coater, dryer and de-nibber and flush equipment in line with standard operating procedures.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Dispose of excess paint and flushing liquid in line with statutory requirements and environmental regulations.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Store equipment and paint in line with statutory requirements and environmental regulations.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Record and report processing and equipment faults to appropriate personnel.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for vacuum painting process.

1.1 Work order is reviewed and checked with appropriate personnel.

1.2 Identify and follow safe work procedure for vacuum painting.

1.3 Acquire type and quantity of articles to be vacuum painted from storage location.

1.4 Check equipment for operational effectiveness in line with manufacturer's recommendations and site requirements.

1.5 Plan and select vacuum painting process, feed rates and paint in line with site procedures.

1.6 Load paint products in equipment in line with manufacturer's specifications and safe work procedure.

1.7 Manufacture and fit paint templates according to manufacturer's specifications and safe work procedure.

1.8 Communicate with relevant personnel as required, to ensure safety and production requirements are met.

2. Vacuum paint.

2.1 Operate vacuum paint coater in line with recipes and manufacturer's recommendations.

2.2 Apply paint and continuously monitor and adjust flow rates and viscosity in line with site requirements.

2.3 Continuously monitor paint operations and wet film thickness, clearing blockages and filters to maintain paint coverage to specifications.

2.4 Regularly check products for surface quality and contamination in line with site requirements and take corrective action.

2.5 Remove sub-standard painted items from painting process and review for further action.

2.6 Calibrate test equipment and regularly test samples of paint.

3. Operate drying oven.

3.1 Start ovens and bring to operating temperature in line with manufacturer's specifications.

3.2 Monitor oven drying processes in line with standard operating procedures.

3.3 Reject and dispose of products with oven drying defects in line with site procedures and environmental requirements.

3.4 Adjust drying operations in response to paint adhesion test results.

4. Operate de-nibber.

4.1 Set up and start de-nibbing machine in line with manufacturer's recommendations.

4.2 Select and install profile flap brushes.

4.3 Process and assess sample strips.

4.4 Reject and dispose of products with de-nibber defects in line with site procedures and environmental requirements.

4.5 Adjust de-nibbing process in line with sample results.

4.6 Operate and monitor de-nibbing machine in line with standard operating procedures.

4.7 Investigate and resolve routine de-nibbing problems.

5. Shut down and clean equipment and record information.

5.1 Shut down equipment in coordination with other line operators and site procedures.

5.2 Turn off vacuum coater, dryer and de-nibber and flush equipment in line with standard operating procedures.

5.3 Dispose of excess paint and flushing liquid in line with statutory requirements and environmental regulations.

5.4 Store equipment and paint in line with statutory requirements and environmental regulations.

5.5 Record and report processing and equipment faults to appropriate personnel.

Required Skills and Knowledge

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions.

1. Prepare for vacuum painting process.

1.1 Work order is reviewed and checked with appropriate personnel.

1.2 Identify and follow safe work procedure for vacuum painting.

1.3 Acquire type and quantity of articles to be vacuum painted from storage location.

1.4 Check equipment for operational effectiveness in line with manufacturer's recommendations and site requirements.

1.5 Plan and select vacuum painting process, feed rates and paint in line with site procedures.

1.6 Load paint products in equipment in line with manufacturer's specifications and safe work procedure.

1.7 Manufacture and fit paint templates according to manufacturer's specifications and safe work procedure.

1.8 Communicate with relevant personnel as required, to ensure safety and production requirements are met.

2. Vacuum paint.

2.1 Operate vacuum paint coater in line with recipes and manufacturer's recommendations.

2.2 Apply paint and continuously monitor and adjust flow rates and viscosity in line with site requirements.

2.3 Continuously monitor paint operations and wet film thickness, clearing blockages and filters to maintain paint coverage to specifications.

2.4 Regularly check products for surface quality and contamination in line with site requirements and take corrective action.

2.5 Remove sub-standard painted items from painting process and review for further action.

2.6 Calibrate test equipment and regularly test samples of paint.

3. Operate drying oven.

3.1 Start ovens and bring to operating temperature in line with manufacturer's specifications.

3.2 Monitor oven drying processes in line with standard operating procedures.

3.3 Reject and dispose of products with oven drying defects in line with site procedures and environmental requirements.

3.4 Adjust drying operations in response to paint adhesion test results.

4. Operate de-nibber.

4.1 Set up and start de-nibbing machine in line with manufacturer's recommendations.

4.2 Select and install profile flap brushes.

4.3 Process and assess sample strips.

4.4 Reject and dispose of products with de-nibber defects in line with site procedures and environmental requirements.

4.5 Adjust de-nibbing process in line with sample results.

4.6 Operate and monitor de-nibbing machine in line with standard operating procedures.

4.7 Investigate and resolve routine de-nibbing problems.

5. Shut down and clean equipment and record information.

5.1 Shut down equipment in coordination with other line operators and site procedures.

5.2 Turn off vacuum coater, dryer and de-nibber and flush equipment in line with standard operating procedures.

5.3 Dispose of excess paint and flushing liquid in line with statutory requirements and environmental regulations.

5.4 Store equipment and paint in line with statutory requirements and environmental regulations.

5.5 Record and report processing and equipment faults to appropriate personnel.

A person demonstrating competency in this unit must satisfy all of the elements, performance criteria and foundation skills of this unit. If a specific volume or frequency is not stated below, then evidence must be provided that the following requirements have been performed on at least one occasion:

identify hazards and control risk in the work area

set up vacuum painting process

set parameters on equipment

load paint products

manufacture and fit paint templates

operate vacuum paint coater and maintain paint coverage according to work order specifications

adjust paint flow rates and viscosity

clear vacuum paint blockages and filters

calibrate test equipment and test samples of paint throughout the vacuum paint process

operate, monitor and adjust drying oven according to standard operating procedure

set up and operate de-nibbing machine

install profile flap brushes in de-nibbing machine

identify, remove and dispose of defective products during the vacuum painting, oven drying and de-nibbing process

shut down and clean vacuum paint coater, drying oven and de-nibbing machine according to standard operating procedure

shut-down and flush equipment

store materials and equipment and dispose of waste according to statutory and environmental protection requirements.

A person competent in this unit must be able to demonstrate knowledge of:

safe work procedures relevant to the set-up, operation, shut-down and cleaning of vacuum painting, oven drying and de-nibbing equipment

procedures for hazard identification and risk control during the entire vacuum painting process including:

paints, their viscosity, film thickness, film wetness and feed rates

procedures for the safe handling, use and storage of paints including their safety data sheets (SDS)

procedures for clearing blockages and cleaning filters during the vacuum paint process

procedures for safe disposal of waste materials according to environmental protection requirements

workplace storage and labelling systems used to support the vacuum painting process

workplace communication channels and protocols used to communicate with relevant personnel

procedures for sample testing and calibration of sample testing equipment

paint recipes and how they are applied in the vacuum paint process

procedures for identifying product contamination and defects including:

dust, water spots, oil spots from equipment or oily finger prints

orange peel effect

incomplete cover

solvent boil

procedures for equipment lock-out

procedures for identifying, recording and reporting vacuum painting process and equipment fault information

procedures for emergency response (accident, fire, serious equipment fault).

Range Statement

Not Applicable