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Evidence Guide: ICPCBF216 - Set up double-faced web

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

ICPCBF216 - Set up double-faced web

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare for set-up

  1. Job specifications are read and interpreted from job documentation or process control system
  2. Set-up is carried out correctly and in minimum time
  3. Paper/board quantity requirements are estimated, ordered and checked
Job specifications are read and interpreted from job documentation or process control system

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set-up is carried out correctly and in minimum time

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Paper/board quantity requirements are estimated, ordered and checked

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set up reel transportation system

  1. Unwind reel is set up and adjusted according to job specifications
  2. Webbing procedures are carried out according to machinery requirements
  3. Web control system is set up and adjusted according to job specifications
  4. Reels are spliced/joined according to job specifications
Unwind reel is set up and adjusted according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Webbing procedures are carried out according to machinery requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Web control system is set up and adjusted according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Reels are spliced/joined according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set up machine for double facing

  1. Starch delivery system is set up and adjusted to suit corrugating process and according to job specifications
  2. Rider roll is set to correct pressure
  3. Heat delivery system is set up and adjusted to suit corrugating process and according to job specifications
Starch delivery system is set up and adjusted to suit corrugating process and according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Rider roll is set to correct pressure

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Heat delivery system is set up and adjusted to suit corrugating process and according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set up in-line units

  1. Wax units are set up and adjusted to suit corrugating process and according to job specifications
  2. Coating units are set up and adjusted to suit corrugating process and according to job specifications
  3. Tape dispensing units are set up and adjusted to suit corrugating process and according to job specifications
  4. Slitters are set up and adjusted according to job specifications
  5. Cut-off knife is set up and adjusted according to job specifications
Wax units are set up and adjusted to suit corrugating process and according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Coating units are set up and adjusted to suit corrugating process and according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tape dispensing units are set up and adjusted to suit corrugating process and according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Slitters are set up and adjusted according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cut-off knife is set up and adjusted according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inspect and adjust quality

  1. Inspection and/or testing of sample is organised
  2. Sample is visually inspected and/or tested according to enterprise procedures
  3. Results are interpreted to determine adjustment requirements
  4. Adjustments are carried out according to product and machine specifications
Inspection and/or testing of sample is organised

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Sample is visually inspected and/or tested according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Results are interpreted to determine adjustment requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjustments are carried out according to product and machine specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Prepare for set-up

1.1 Job specifications are read and interpreted from job documentation or process control system

1.2 Set-up is carried out correctly and in minimum time

1.3 Paper/board quantity requirements are estimated, ordered and checked

2. Set up reel transportation system

2.1 Unwind reel is set up and adjusted according to job specifications

2.2 Webbing procedures are carried out according to machinery requirements

2.3 Web control system is set up and adjusted according to job specifications

2.4 Reels are spliced/joined according to job specifications

3. Set up machine for double facing

3.1 Starch delivery system is set up and adjusted to suit corrugating process and according to job specifications

3.2 Rider roll is set to correct pressure

3.3 Heat delivery system is set up and adjusted to suit corrugating process and according to job specifications

4. Set up in-line units

4.1 Wax units are set up and adjusted to suit corrugating process and according to job specifications

4.2 Coating units are set up and adjusted to suit corrugating process and according to job specifications

4.3 Tape dispensing units are set up and adjusted to suit corrugating process and according to job specifications

4.4 Slitters are set up and adjusted according to job specifications

4.5 Cut-off knife is set up and adjusted according to job specifications

5. Inspect and adjust quality

5.1 Inspection and/or testing of sample is organised

5.2 Sample is visually inspected and/or tested according to enterprise procedures

5.3 Results are interpreted to determine adjustment requirements

5.4 Adjustments are carried out according to product and machine specifications

Required Skills and Knowledge

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Prepare for set-up

1.1 Job specifications are read and interpreted from job documentation or process control system

1.2 Set-up is carried out correctly and in minimum time

1.3 Paper/board quantity requirements are estimated, ordered and checked

2. Set up reel transportation system

2.1 Unwind reel is set up and adjusted according to job specifications

2.2 Webbing procedures are carried out according to machinery requirements

2.3 Web control system is set up and adjusted according to job specifications

2.4 Reels are spliced/joined according to job specifications

3. Set up machine for double facing

3.1 Starch delivery system is set up and adjusted to suit corrugating process and according to job specifications

3.2 Rider roll is set to correct pressure

3.3 Heat delivery system is set up and adjusted to suit corrugating process and according to job specifications

4. Set up in-line units

4.1 Wax units are set up and adjusted to suit corrugating process and according to job specifications

4.2 Coating units are set up and adjusted to suit corrugating process and according to job specifications

4.3 Tape dispensing units are set up and adjusted to suit corrugating process and according to job specifications

4.4 Slitters are set up and adjusted according to job specifications

4.5 Cut-off knife is set up and adjusted according to job specifications

5. Inspect and adjust quality

5.1 Inspection and/or testing of sample is organised

5.2 Sample is visually inspected and/or tested according to enterprise procedures

5.3 Results are interpreted to determine adjustment requirements

5.4 Adjustments are carried out according to product and machine specifications

Evidence of the ability to:

correctly set up the reel in-feed, splicer, bridge, pre-heater, double backer, curing, coating and/or waxing sections of a corrugator for at least TWO different product runs, according to manufacturer’s and job specifications, enterprise procedures and listed performance criteria

demonstrate all safety devices on the machine.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

describe significant risks posed to workers in this activity

explain measures employed to prevent injury and/or illness in the case of the above identified risks

identify FIVE different types/categories of rolled paperboard

list end products commonly made from each rolled paperboard type

identify principal components of a typical, double-backed corrugated board adhesive, and how to determine satisfactory performance of this adhesive

list main tools and/or equipment items required for efficient handling of paperboard rolls in the corrugation in-feed section

list the check required to ensure a sample conforms to required quality standards

list preparation required prior to setting up the sewing machine

list steps required to set roll pressures, adjust steam delivery system and calibrate equipment

list steps required to determine if the correct settings have been applied

list product factors that are monitored automatically during production

ensure monitoring function is effective

explain how to set up machine checks

identify machine manuals, safety and other documentation relevant to this task, where they are kept, and the information included in them.