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Evidence Guide: ICPCBF224 - Produce cut (trimmed) product

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

ICPCBF224 - Produce cut (trimmed) product

What evidence can you provide to prove your understanding of each of the following citeria?

Maintain operation of transportation system

  1. Feeder is monitored and adjusted to ensure continuous and efficient feeding to the machine
  2. Section pick-up and transport system is monitored and adjusted to ensure accurate and continuous sheet/section/book handling and efficient operation
  3. Transfer systems are monitored and adjusted to ensure correct and continuous sheet handling and efficient operation
  4. Substrate is added to the process according to job specifications
Feeder is monitored and adjusted to ensure continuous and efficient feeding to the machine

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Section pick-up and transport system is monitored and adjusted to ensure accurate and continuous sheet/section/book handling and efficient operation

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Transfer systems are monitored and adjusted to ensure correct and continuous sheet handling and efficient operation

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Substrate is added to the process according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Maintain section delivery system

  1. Delivery is monitored and adjusted to ensure quality and efficient product delivery
Delivery is monitored and adjusted to ensure quality and efficient product delivery

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Maintain cutting (trimming) process

  1. Knife condition is monitored and adjusted to ensure product quality meets the approved sample standard
  2. Cutting pressures are monitored and adjusted to ensure product quality meets the approved sample standard
  3. Registration of knife(s) is monitored and adjusted to ensure product quality meets the approved sample standard
Knife condition is monitored and adjusted to ensure product quality meets the approved sample standard

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cutting pressures are monitored and adjusted to ensure product quality meets the approved sample standard

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Registration of knife(s) is monitored and adjusted to ensure product quality meets the approved sample standard

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Maintain production process

  1. In-line printing/converting/binding/finishing processes are monitored and adjusted to ensure product quality meets the approved sample standard
  2. Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule
  3. Production is maintained according to work health and safety requirements, manufacturer’s specifications and enterprise procedures
  4. Manual and/or automatic control is used according to job specifications
  5. Performance is monitored and verified using the process control system according to enterprise procedures
  6. Process adjustments to eliminate problems are reported according to enterprise procedures.
  7. Faulty performance of equipment is identified and reported according to enterprise procedures
  8. Waste is sorted according to enterprise procedures
In-line printing/converting/binding/finishing processes are monitored and adjusted to ensure product quality meets the approved sample standard

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Production is maintained according to work health and safety requirements, manufacturer’s specifications and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Manual and/or automatic control is used according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Performance is monitored and verified using the process control system according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Process adjustments to eliminate problems are reported according to enterprise procedures.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Faulty performance of equipment is identified and reported according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Waste is sorted according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify and rectify problems and faults

  1. Problems in cutting (trimming) machine operation are identified and reported according to enterprise procedures
  2. Adjustments or corrections are carried out according to specified procedures
  3. Cutting (trimming) machine operation is checked to ensure correct operation
  4. Machine faults requiring repair are identified and reported to designated person according to enterprise procedures
  5. Repair/adjustment is verified prior to resumption of operations
Problems in cutting (trimming) machine operation are identified and reported according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjustments or corrections are carried out according to specified procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cutting (trimming) machine operation is checked to ensure correct operation

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repair/adjustment is verified prior to resumption of operations

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Conduct shutdown of production process

  1. Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures
  2. Shutdown is conducted in association with fellow workers and in compliance with WHS requirements
  3. Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures
Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Shutdown is conducted in association with fellow workers and in compliance with WHS requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Clean machine

  1. Knife/knives, cutting sticks and machine bed are cleaned ready for next run
  2. Cutting machine is disengaged and cleaned ready for next run
  3. In-line printing/converting/binding/finishing units are cleaned ready for next run
  4. Section feed, transport and delivery systems are disengaged and cleaned ready for next run
  5. Production records or other documentation are accurately completed where required by enterprise procedures
Knife/knives, cutting sticks and machine bed are cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cutting machine is disengaged and cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

In-line printing/converting/binding/finishing units are cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Section feed, transport and delivery systems are disengaged and cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Production records or other documentation are accurately completed where required by enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Maintain operation of transportation system

1.1 Feeder is monitored and adjusted to ensure continuous and efficient feeding to the machine

1.2 Section pick-up and transport system is monitored and adjusted to ensure accurate and continuous sheet/section/book handling and efficient operation

1.3 Transfer systems are monitored and adjusted to ensure correct and continuous sheet handling and efficient operation

1.4 Substrate is added to the process according to job specifications

2. Maintain section delivery system

2.1 Delivery is monitored and adjusted to ensure quality and efficient product delivery

3. Maintain cutting (trimming) process

3.1 Knife condition is monitored and adjusted to ensure product quality meets the approved sample standard

3.2 Cutting pressures are monitored and adjusted to ensure product quality meets the approved sample standard

3.3 Registration of knife(s) is monitored and adjusted to ensure product quality meets the approved sample standard

4. Maintain production process

4.1 In-line printing/converting/binding/finishing processes are monitored and adjusted to ensure product quality meets the approved sample standard

4.2 Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule

4.3 Production is maintained according to work health and safety requirements, manufacturer’s specifications and enterprise procedures

4.4 Manual and/or automatic control is used according to job specifications

4.5 Performance is monitored and verified using the process control system according to enterprise procedures

4.6 Process adjustments to eliminate problems are reported according to enterprise procedures.

4.7 Faulty performance of equipment is identified and reported according to enterprise procedures

4.8 Waste is sorted according to enterprise procedures

5. Identify and rectify problems and faults

5.1 Problems in cutting (trimming) machine operation are identified and reported according to enterprise procedures

5.2 Adjustments or corrections are carried out according to specified procedures

5.3 Cutting (trimming) machine operation is checked to ensure correct operation

5.4 Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

5.5 Repair/adjustment is verified prior to resumption of operations

6. Conduct shutdown of production process

6.1 Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

6.2 Shutdown is conducted in association with fellow workers and in compliance with WHS requirements

6.3 Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

7. Clean machine

7.1 Knife/knives, cutting sticks and machine bed are cleaned ready for next run

7.2 Cutting machine is disengaged and cleaned ready for next run

7.3 In-line printing/converting/binding/finishing units are cleaned ready for next run

7.4 Section feed, transport and delivery systems are disengaged and cleaned ready for next run

7.5 Production records or other documentation are accurately completed where required by enterprise procedures

Required Skills and Knowledge

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Maintain operation of transportation system

1.1 Feeder is monitored and adjusted to ensure continuous and efficient feeding to the machine

1.2 Section pick-up and transport system is monitored and adjusted to ensure accurate and continuous sheet/section/book handling and efficient operation

1.3 Transfer systems are monitored and adjusted to ensure correct and continuous sheet handling and efficient operation

1.4 Substrate is added to the process according to job specifications

2. Maintain section delivery system

2.1 Delivery is monitored and adjusted to ensure quality and efficient product delivery

3. Maintain cutting (trimming) process

3.1 Knife condition is monitored and adjusted to ensure product quality meets the approved sample standard

3.2 Cutting pressures are monitored and adjusted to ensure product quality meets the approved sample standard

3.3 Registration of knife(s) is monitored and adjusted to ensure product quality meets the approved sample standard

4. Maintain production process

4.1 In-line printing/converting/binding/finishing processes are monitored and adjusted to ensure product quality meets the approved sample standard

4.2 Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule

4.3 Production is maintained according to work health and safety requirements, manufacturer’s specifications and enterprise procedures

4.4 Manual and/or automatic control is used according to job specifications

4.5 Performance is monitored and verified using the process control system according to enterprise procedures

4.6 Process adjustments to eliminate problems are reported according to enterprise procedures.

4.7 Faulty performance of equipment is identified and reported according to enterprise procedures

4.8 Waste is sorted according to enterprise procedures

5. Identify and rectify problems and faults

5.1 Problems in cutting (trimming) machine operation are identified and reported according to enterprise procedures

5.2 Adjustments or corrections are carried out according to specified procedures

5.3 Cutting (trimming) machine operation is checked to ensure correct operation

5.4 Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

5.5 Repair/adjustment is verified prior to resumption of operations

6. Conduct shutdown of production process

6.1 Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

6.2 Shutdown is conducted in association with fellow workers and in compliance with WHS requirements

6.3 Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

7. Clean machine

7.1 Knife/knives, cutting sticks and machine bed are cleaned ready for next run

7.2 Cutting machine is disengaged and cleaned ready for next run

7.3 In-line printing/converting/binding/finishing units are cleaned ready for next run

7.4 Section feed, transport and delivery systems are disengaged and cleaned ready for next run

7.5 Production records or other documentation are accurately completed where required by enterprise procedures

Evidence of the ability to:

use a three-knife trimming unit to accurately complete THREE jobs of various types, sizes and thicknesses of substrate according to manufacturer’s and job specifications and enterprise procedures within required production schedule timeframes

demonstrate all safety devices on the machine

demonstrate use of computerised control, monitoring and data entry systems

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

identify work health and safety factors to consider:

for the transport and delivery areas of the machine

while the trimming process is operational

while conducting machine shutdown, maintenance and cleaning

name procedures to ensure smooth transport of sections through the machine

list steps to ensure smooth delivery of the sections

identify how waste (offcut) should be removed from the work area

describe procedures to ensure the machine is kept running without interruption

describe what needs to be adjusted if the cover is marked (scuffed)

identify basic in-line processes associated with the machine

list checks to be made during the machine shutdown procedure

identify areas of the machine that require cleaning at the end of the run

identify quality aspects to consider in a completed cutting job

list what needs to be checked when waste is removed from the machine and surrounding area for disposal or recycling

identify machine manuals, safety and other documentation relevant to this task, where they are kept, and information included in them.