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Evidence Guide: ICPCBF227 - Set up machine for basic rotary die cutting or embossing

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

ICPCBF227 - Set up machine for basic rotary die cutting or embossing

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare job

  1. Job specifications are read and interpreted from job documentation or production control system
  2. Set-up is carried out correctly in minimum time with minimum wastage
  3. Availability of all job related components is checked
Job specifications are read and interpreted from job documentation or production control system

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set-up is carried out correctly in minimum time with minimum wastage

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Availability of all job related components is checked

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Mount rotary cutting or embossing devices

  1. Appropriate cutting devices or dies are selected and secured to machine according to job specifications
  2. Cutting devices or dies are registered and proofed
  3. Cutting devices or dies are correctly mounted
Appropriate cutting devices or dies are selected and secured to machine according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cutting devices or dies are registered and proofed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cutting devices or dies are correctly mounted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set up reel system

  1. Unwind and rewind reels are set up and adjusted according to job specifications
  2. Webbing procedures are carried out according to job specifications
  3. Web control system is set up and adjusted according to job specifications
  4. Reels are spliced/joined according to job specifications
  5. Folder and sheeter are set up and adjusted according to job specifications
Unwind and rewind reels are set up and adjusted according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Webbing procedures are carried out according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Web control system is set up and adjusted according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Reels are spliced/joined according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Folder and sheeter are set up and adjusted according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set up sheet system

  1. Feeder and delivery systems are set up and adjusted according to job specifications
  2. Sheet pick-up and transportation system is set up and adjusted according to job specifications
  3. Transfer systems are set up and adjusted according to job specifications
  4. Substrate is removed from process according to job specifications
Feeder and delivery systems are set up and adjusted according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Sheet pick-up and transportation system is set up and adjusted according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Transfer systems are set up and adjusted according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Substrate is removed from process according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set up machine for basic rotary cutting

  1. Rotary cutting devices are set up and adjusted according to job specifications
  2. Cutting pressures are set up and adjusted according to job specifications
  3. Counter knives/anvils are set in correct position
Rotary cutting devices are set up and adjusted according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cutting pressures are set up and adjusted according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Counter knives/anvils are set in correct position

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set up in-line units for basic processes

  1. Minor in-line printing/converting/binding units are set up for basic processes and adjusted according to machine requirements and job specifications
  2. Assistance is given in set-up of major in-line printing/converting/binding units
Minor in-line printing/converting/binding units are set up for basic processes and adjusted according to machine requirements and job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assistance is given in set-up of major in-line printing/converting/binding units

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Conduct sample run

  1. Material to be used for sample is organised correctly
  2. Machine is set up and operated to produce a specified sample according to work health and safety (WHS) requirements, manufacturer’s specifications and enterprise procedures
  3. Sample is visually inspected and/or tested or laboratory testing is organised according to enterprise procedures
  4. Results are interpreted to determine adjustment requirements
  5. Adjustments are carried out according to product and machine specifications
Material to be used for sample is organised correctly

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine is set up and operated to produce a specified sample according to work health and safety (WHS) requirements, manufacturer’s specifications and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Sample is visually inspected and/or tested or laboratory testing is organised according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Results are interpreted to determine adjustment requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjustments are carried out according to product and machine specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Prepare job

1.1 Job specifications are read and interpreted from job documentation or production control system

1.2 Set-up is carried out correctly in minimum time with minimum wastage

1.3 Availability of all job related components is checked

2. Mount rotary cutting or embossing devices

2.1 Appropriate cutting devices or dies are selected and secured to machine according to job specifications

2.2 Cutting devices or dies are registered and proofed

2.3 Cutting devices or dies are correctly mounted

3. Set up reel system

3.1 Unwind and rewind reels are set up and adjusted according to job specifications

3.2 Webbing procedures are carried out according to job specifications

3.3 Web control system is set up and adjusted according to job specifications

3.4 Reels are spliced/joined according to job specifications

3.5 Folder and sheeter are set up and adjusted according to job specifications

4. Set up sheet system

4.1 Feeder and delivery systems are set up and adjusted according to job specifications

4.2 Sheet pick-up and transportation system is set up and adjusted according to job specifications

4.3 Transfer systems are set up and adjusted according to job specifications

4.4 Substrate is removed from process according to job specifications

5. Set up machine for basic rotary cutting

5.1 Rotary cutting devices are set up and adjusted according to job specifications

5.2 Cutting pressures are set up and adjusted according to job specifications

5.3 Counter knives/anvils are set in correct position

6. Set up in-line units for basic processes

6.1 Minor in-line printing/converting/binding units are set up for basic processes and adjusted according to machine requirements and job specifications

6.2 Assistance is given in set-up of major in-line printing/converting/binding units

7. Conduct sample run

7.1 Material to be used for sample is organised correctly

7.2 Machine is set up and operated to produce a specified sample according to work health and safety (WHS) requirements, manufacturer’s specifications and enterprise procedures

7.3 Sample is visually inspected and/or tested or laboratory testing is organised according to enterprise procedures

7.4 Results are interpreted to determine adjustment requirements

7.5 Adjustments are carried out according to product and machine specifications

Required Skills and Knowledge

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Prepare job

1.1 Job specifications are read and interpreted from job documentation or production control system

1.2 Set-up is carried out correctly in minimum time with minimum wastage

1.3 Availability of all job related components is checked

2. Mount rotary cutting or embossing devices

2.1 Appropriate cutting devices or dies are selected and secured to machine according to job specifications

2.2 Cutting devices or dies are registered and proofed

2.3 Cutting devices or dies are correctly mounted

3. Set up reel system

3.1 Unwind and rewind reels are set up and adjusted according to job specifications

3.2 Webbing procedures are carried out according to job specifications

3.3 Web control system is set up and adjusted according to job specifications

3.4 Reels are spliced/joined according to job specifications

3.5 Folder and sheeter are set up and adjusted according to job specifications

4. Set up sheet system

4.1 Feeder and delivery systems are set up and adjusted according to job specifications

4.2 Sheet pick-up and transportation system is set up and adjusted according to job specifications

4.3 Transfer systems are set up and adjusted according to job specifications

4.4 Substrate is removed from process according to job specifications

5. Set up machine for basic rotary cutting

5.1 Rotary cutting devices are set up and adjusted according to job specifications

5.2 Cutting pressures are set up and adjusted according to job specifications

5.3 Counter knives/anvils are set in correct position

6. Set up in-line units for basic processes

6.1 Minor in-line printing/converting/binding units are set up for basic processes and adjusted according to machine requirements and job specifications

6.2 Assistance is given in set-up of major in-line printing/converting/binding units

7. Conduct sample run

7.1 Material to be used for sample is organised correctly

7.2 Machine is set up and operated to produce a specified sample according to work health and safety (WHS) requirements, manufacturer’s specifications and enterprise procedures

7.3 Sample is visually inspected and/or tested or laboratory testing is organised according to enterprise procedures

7.4 Results are interpreted to determine adjustment requirements

7.5 Adjustments are carried out according to product and machine specifications

Evidence of the ability to:

correctly set up machines for basic rotary die cutting or embossing for up TWO jobs, changing the type and size of substrates and design of finished patterns according to manufacturer’s and job specifications, enterprise procedures and the unit requirements

demonstrate all safety devices on the machine.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

identify work health and safety (WHS) factors for:

setting up cutting devices

setting up and/or operating machine delivery systems

setting up sheet transportation systems

setting up reel transportation systems

identify the checks needed when:

cutting devices are mounted on a cylinder

cutting devices are attached to the machine

substrate is removed from the machine

explain information concerning rotary die cutting or embossing found in the job documentation or production control system

determine adjustments to the unwind reel that may be needed to suit various jobs

identify important areas to be considered during webbing procedures

identify important areas to check when the feeder unit is set up

identify important areas of the reel delivery system that may need to be adjusted according to job specifications

list steps to ensure the delivery system operates effectively

determine ways the finished product can be secured for dispatch

identify ways to determine machine pressure

identify ways to determine machine cutting depths

identify the need to adjust in-line units

list details of the completed sample to be examined to ensure conformance with client requirements

explain storing the cutting edges and counter knives (anvils) to guard against damage and deterioration

identify machine manuals, safety and other documentation relevant to this task, where they are kept, and the information in them.