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Evidence Guide: ICPCBF228 - Produce basic rotary die cut or embossed product

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

ICPCBF228 - Produce basic rotary die cut or embossed product

What evidence can you provide to prove your understanding of each of the following citeria?

Maintain transportation system

  1. Delivery systems are monitored and adjusted to ensure accurate and continuous operation and eliminate damage to finished product
  2. Substrate is added to and removed from the process according to job specifications
Delivery systems are monitored and adjusted to ensure accurate and continuous operation and eliminate damage to finished product

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Substrate is added to and removed from the process according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Maintain basic rotary die cutting or embossing process

  1. Cutting edge and knife condition are monitored and adjusted to ensure product quality meets the approved sample standard
  2. Cutting pressures are monitored and adjusted to ensure product quality meets the approved sample standard
  3. Registration of cutting devices and knife(s) is monitored and adjusted to ensure product quality meets the approved sample standard
  4. Packing of cutting devices is monitored and adjusted to ensure product quality meets the approved sample standard
Cutting edge and knife condition are monitored and adjusted to ensure product quality meets the approved sample standard

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cutting pressures are monitored and adjusted to ensure product quality meets the approved sample standard

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Registration of cutting devices and knife(s) is monitored and adjusted to ensure product quality meets the approved sample standard

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Packing of cutting devices is monitored and adjusted to ensure product quality meets the approved sample standard

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Maintain production process

  1. Basic in-line printing/converting/binding/finishing process(es) are monitored and adjusted to ensure product quality meets the approved sample standard
  2. Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule
  3. Production is maintained according to work health and safety (WHS) requirements, manufacturer’s specifications and enterprise procedures
  4. Manual and/or automatic control is used according to job specifications
  5. Performance is monitored and verified using the process control system according to enterprise procedures
  6. Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention
  7. Process adjustments to eliminate problems are reported according to enterprise procedures
  8. Faulty performance of equipment is identified and reported according to enterprise procedures
  9. Waste is sorted according to enterprise procedures
Basic in-line printing/converting/binding/finishing process(es) are monitored and adjusted to ensure product quality meets the approved sample standard

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Production is maintained according to work health and safety (WHS) requirements, manufacturer’s specifications and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Manual and/or automatic control is used according to job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Performance is monitored and verified using the process control system according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Process adjustments to eliminate problems are reported according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Faulty performance of equipment is identified and reported according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Waste is sorted according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify and rectify problems and faults

  1. Problems in cutting (rotary) machine are identified and reported according to enterprise procedures
  2. Adjustments or corrections are carried out according to specified procedures and are consistent with operator’s skill level
  3. Cutting (rotary) machine operation is checked to ensure correct operation
  4. Machine faults requiring repair are identified and reported to designated person according to enterprise procedures
  5. Repair/adjustment is verified prior to resumption of operations
Problems in cutting (rotary) machine are identified and reported according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjustments or corrections are carried out according to specified procedures and are consistent with operator’s skill level

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cutting (rotary) machine operation is checked to ensure correct operation

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repair/adjustment is verified prior to resumption of operations

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Conduct shutdown of production process

  1. Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures
  2. Shutdown is conducted in association with fellow workers and in compliance with WHS requirements
  3. Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures
Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Shutdown is conducted in association with fellow workers and in compliance with WHS requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Clean rotary cutting machine at end of run

  1. Cutting devices and knife/knives are cleaned or replaced ready for next run
  2. Cutting devices are sharpened correctly
  3. Machine bed is cleaned ready for next run
  4. Cutting units are disengaged and cleaned ready for next run
  5. In-line printing/converting/binding/finishing units are cleaned ready for next run
  6. Transport and delivery systems are disengaged and cleaned ready for next run
  7. Production records or other documentation are accurately completed where required by enterprise procedures
Cutting devices and knife/knives are cleaned or replaced ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cutting devices are sharpened correctly

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine bed is cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cutting units are disengaged and cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

In-line printing/converting/binding/finishing units are cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Transport and delivery systems are disengaged and cleaned ready for next run

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Production records or other documentation are accurately completed where required by enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Maintain transportation system

1.1 Delivery systems are monitored and adjusted to ensure accurate and continuous operation and eliminate damage to finished product

1.2 Substrate is added to and removed from the process according to job specifications

2. Maintain basic rotary die cutting or embossing process

2.1 Cutting edge and knife condition are monitored and adjusted to ensure product quality meets the approved sample standard

2.2 Cutting pressures are monitored and adjusted to ensure product quality meets the approved sample standard

2.3 Registration of cutting devices and knife(s) is monitored and adjusted to ensure product quality meets the approved sample standard

2.4 Packing of cutting devices is monitored and adjusted to ensure product quality meets the approved sample standard

3. Maintain production process

3.1 Basic in-line printing/converting/binding/finishing process(es) are monitored and adjusted to ensure product quality meets the approved sample standard

3.2 Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule

3.3 Production is maintained according to work health and safety (WHS) requirements, manufacturer’s specifications and enterprise procedures

3.4 Manual and/or automatic control is used according to job specifications

3.5 Performance is monitored and verified using the process control system according to enterprise procedures

3.6 Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention

3.7 Process adjustments to eliminate problems are reported according to enterprise procedures

3.8 Faulty performance of equipment is identified and reported according to enterprise procedures

3.9 Waste is sorted according to enterprise procedures

4. Identify and rectify problems and faults

4.1 Problems in cutting (rotary) machine are identified and reported according to enterprise procedures

4.2 Adjustments or corrections are carried out according to specified procedures and are consistent with operator’s skill level

4.3 Cutting (rotary) machine operation is checked to ensure correct operation

4.4 Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

4.5 Repair/adjustment is verified prior to resumption of operations

5. Conduct shutdown of production process

5.1 Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

5.2 Shutdown is conducted in association with fellow workers and in compliance with WHS requirements

5.3 Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

6. Clean rotary cutting machine at end of run

6.1 Cutting devices and knife/knives are cleaned or replaced ready for next run

6.2 Cutting devices are sharpened correctly

6.3 Machine bed is cleaned ready for next run

6.4 Cutting units are disengaged and cleaned ready for next run

6.5 In-line printing/converting/binding/finishing units are cleaned ready for next run

6.6 Transport and delivery systems are disengaged and cleaned ready for next run

6.7 Production records or other documentation are accurately completed where required by enterprise procedures

Required Skills and Knowledge

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Maintain transportation system

1.1 Delivery systems are monitored and adjusted to ensure accurate and continuous operation and eliminate damage to finished product

1.2 Substrate is added to and removed from the process according to job specifications

2. Maintain basic rotary die cutting or embossing process

2.1 Cutting edge and knife condition are monitored and adjusted to ensure product quality meets the approved sample standard

2.2 Cutting pressures are monitored and adjusted to ensure product quality meets the approved sample standard

2.3 Registration of cutting devices and knife(s) is monitored and adjusted to ensure product quality meets the approved sample standard

2.4 Packing of cutting devices is monitored and adjusted to ensure product quality meets the approved sample standard

3. Maintain production process

3.1 Basic in-line printing/converting/binding/finishing process(es) are monitored and adjusted to ensure product quality meets the approved sample standard

3.2 Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule

3.3 Production is maintained according to work health and safety (WHS) requirements, manufacturer’s specifications and enterprise procedures

3.4 Manual and/or automatic control is used according to job specifications

3.5 Performance is monitored and verified using the process control system according to enterprise procedures

3.6 Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention

3.7 Process adjustments to eliminate problems are reported according to enterprise procedures

3.8 Faulty performance of equipment is identified and reported according to enterprise procedures

3.9 Waste is sorted according to enterprise procedures

4. Identify and rectify problems and faults

4.1 Problems in cutting (rotary) machine are identified and reported according to enterprise procedures

4.2 Adjustments or corrections are carried out according to specified procedures and are consistent with operator’s skill level

4.3 Cutting (rotary) machine operation is checked to ensure correct operation

4.4 Machine faults requiring repair are identified and reported to designated person according to enterprise procedures

4.5 Repair/adjustment is verified prior to resumption of operations

5. Conduct shutdown of production process

5.1 Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures

5.2 Shutdown is conducted in association with fellow workers and in compliance with WHS requirements

5.3 Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures

6. Clean rotary cutting machine at end of run

6.1 Cutting devices and knife/knives are cleaned or replaced ready for next run

6.2 Cutting devices are sharpened correctly

6.3 Machine bed is cleaned ready for next run

6.4 Cutting units are disengaged and cleaned ready for next run

6.5 In-line printing/converting/binding/finishing units are cleaned ready for next run

6.6 Transport and delivery systems are disengaged and cleaned ready for next run

6.7 Production records or other documentation are accurately completed where required by enterprise procedures

Evidence of the ability to:

produce basic products using either rotary die cutting or embossing on TWO jobs, with different types and sizes of substrate and design of finished patterns according to manufacturer’s and job specifications, enterprise procedures and listed performance criteria.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

explain work health and safety factors for:

setting up and/or operating machine transport systems

setting up and/or operating machine delivery systems

maintaining the cutting process

conducting machine shutdown procedures

identify areas of the delivery system to monitor to ensure trouble-free operation

explain checks needed when:

substrate is removed from the machine

waste is removed from the machine and surrounding area for disposal or recycling

cutting devices or knives are cleaned, stored or replaced ready for the next run

determine important areas to monitor when maintaining the rotary cutting process

list sectors of the basic in-line printing/converting/binding/finishing process that may need to be monitored and adjusted to meet approved standards

identify production difficulties that can be expected during production runs

explain the procedure for correcting common machine faults

identify areas of the machine that require cleaning at the end of the run

list quality aspects to consider in a completed rotary cutting job

identify machine manuals, safety and other documentation relevant to this task, where they are kept, and the information in them.

Range Statement

This section specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Delivery systems MUST include EITHER:

reel

OR

sheet

Monitoring and adjusting MUST include EITHER:

reel stand and rewind reel

web control system

sheeting section

OR

feeder and delivery system

sheet pick-up system

transfer system